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Chemical Engineering Research and Design
j o u r n a l ho me p a g e : w w w . e l s e v i e r . c o m / l o c a t e / c h e r d
Evaluating the possibility of high-pressure
desorption of CO 2 via volatile co-solvent injection
Ricardo R. Wanderley, Hanna K. Knuutila
∗DepartmentofChemicalEngineering,NorwegianUniversityofScienceandTechnology(NTNU),NO-7491 Trondheim,Norway
a r t i c l e i n f o
Articlehistory:
Received25November2020 Receivedinrevisedform4March 2021
Accepted11March2021 Availableonline17March2021
Keywords:
CO2capture CO2desorption CO2stripping High-pressure Water-leansolvent
a bs t r a c t
Thisworkevaluatesthepossibilityofemployingavolatileco-solventinjectionforrecover- ingCO2fromloadedmonoethanolamineat120◦Cunderpressuresabovethoseachievable throughregulardesorptionprocesses.Thisco-solventwouldbefeddirectlyintothereboiler, percolatingthecolumnanddeliveringhigheroperationalpressureswithoutsignificatively affectingthechemicalequilibriumbetweenCO2andtheamine.Removalofthisco-solvent wouldberequiredbeforetheleanamineisrecirculatedtotheabsorber.Ashortcutmethod- ologyforscreeningpossibleco-solventcandidatesispresented,andMESHcalculationsof hypotheticalstrippingprocessesemployingthehigh-pressuredesorptionapproachareper- formedtoillustratetheexpectedbehaviorofthesesystems.Pressuresabove500kPaare theoreticallyobtainablethroughtheuseofco-solventswhicharelessvolatilethanCO2but thatarestillgasesat25◦Cand101.325kPa,suchasisobutaneanddimethylether.Theseco- solventswillleavethedesorberfractionedbetweenthedistillateandthebottomproduct, thusrequiringtwoadditionalseparationprocessforrecovery.Lessvolatilesolventswillcon- centrateatthebottomstagesofthedesorber,whilemorevolatilesolventswillflowstraight throughthecolumnallthewayuptothedistillatewithouteffectivelydeliveringpressuresas highasdesired.Inotherwords,thismethodologyresultsinadelicateoptimizationproblem offindingidealvolatilitiesandoperationalconditions.Thoughnodetailedenergyanalysis isperformedinthispreliminaryassessment,wehaveidentifiedapromisingopportunity forCO2productionathigherpressuresandenumeratedtheissuesoneshouldbeconcerned withwhenlookingfurtherintohigh-pressuredesorption.
©2021TheAuthors.PublishedbyElsevierB.V.onbehalfofInstitutionofChemical Engineers.ThisisanopenaccessarticleundertheCCBYlicense(http://creativecommons.
org/licenses/by/4.0/).
1. Introduction
Chemicalabsorption viaaqueous aminesolventsisanestablished technologyforCO2recoveryfromgaseousstreamssuchasnaturalgas, syngasandfluegas(Rochelle,2009).Ingeneralterms,thistechnique reliesonmanipulatingthetemperature-dependentchemicalequilib- riumbetweenamineandCO2forcapturingCO2atlowtemperatures inanabsorbercolumnandreleasingitathightemperaturesinastrip- percolumn.Whilemostcyclesworkwiththeabsorberdesignedto operateatabout30–40◦Cregardlessofthesolvent(unlessitisapar- ticularlyvolatileone,suchastheAmisol®solvent(Kriebel,1984),and ignoringthetemperatureincreasesbroughtbytheexothermicityof
∗ Correspondingauthor.
E-mailaddress:[email protected](H.K.Knuutila).
CO2absorption),thetemperatureofthestripperisneatlydelimitedby thethermaldegradationfeaturesoftheamine(Rochelle,2012,2016).
Intheparticularcaseofaqueousmonoethanolamine(MEA),themax- imumoperationaltemperatureofthereboilerisaround120◦C(Vega etal.,2014).DavisandRochelle(2009)havedemonstratedthat,foreach 17◦Cincreaseintemperature,MEAdegradationratesacceleratefour- fold.Afterbeingrecovered,CO2mustbecompressedtoupto6–10MPa fortransportationandinjection(Wangetal.,2019).Ithasbeenshown thathigherdesorberpressuresresultinlowercompressiondutiesto achievesuchtransportationconditionstogetherwithlowerregenera- tionduties(OyenekanandRochelle,2007).Andyet,reboilerpressure andtemperatureareintrinsicallyinterlinkedthroughthevapor-liquid equilibrium(VLE)behavioroftheaqueousaminesolvent.Ifonewants toobtainaleansolventwithadeterminedconcentrationofCO2below adeterminedtemperaturethreshold,thepressurecapisinherently fixed.
https://doi.org/10.1016/j.cherd.2021.03.011
0263-8762/©2021TheAuthors.PublishedbyElsevierB.V.onbehalfofInstitutionofChemicalEngineers.Thisisanopenaccessarticle undertheCCBYlicense(http://creativecommons.org/licenses/by/4.0/).
Thepresentstudyproposesanalternativetobreakthisdeadlock, whichistheinjectionofavolatileco-solventdirectlytothereboiler.The additionofanewcomponentintroducesanotherdegreeoffreedomto thestripperandallowsforCO2recoveryathigherpressuresunderthe sametemperaturethresholdof120◦C.Thisco-solventwouldthenbe recoveredfromtheproductstreamsofthedesorber,withthechosen recoverytechnologybeingdependentonwhethertheco-solventleaves asagastogetherwithCO2orasaliquidmixedwiththeleanaminein thebottomproduct(oralternativelyfractionedbetweenbothstreams).
Inanycase,ourinitialconceptisthatthisco-solventshouldnotbe allowedtoreturntotheabsorbercolumnwiththeamine,whereit mightderangeabsorptioncapacitiesandratesasshowninourprevi- ousstudies(Wanderleyetal.,2019,2020)andadditionallycomplicate emissioncontrolsystems.
Thisisnotanentirelynewproposal.Asimilarconceptcanbefound intheworkofTobiesenandSvendsen(2006).However,thatstudywas fixatedontheideathatonemightbeabletodecreasereboilerduties withtheadditionofavolatileco-solvent.Asshownbytheauthors, thatisnotentirelyfeasible.Conversely,directstrippingoftheamine withaco-solventvaporstream(pentane)hasbeenanalyzedbyYang etal.(2020)andevaluatedintermsofregenerationduties,withno assessmentofthepossibilityofrecoveringCO2athigherpressures.
Ourapproachisslightlydifferentfromtheseworks:wedonotintendto decreaseregenerationdutieswiththisprocessmodification,andfully acceptthatthosewillprobablyincrease.Nevertheless,iftheaddition ofavolatileco-solventcanattainenoughpressure,thenthisincrease inregenerationdutiesmightbeoffsetbyadecreaseincompression duties.
Processdesignandsimulationarethetoolsuponwhichthiswork willrely toevaluate theconsequences ofemploying avolatileco- solventforhigh-pressuredesorption.Inthat,theapproachadopted hereisverysimilartothatemployedpreviouslyintheassessment ofhypotheticalwater-leansolventsforCO2 capture(Wanderleyand Knuutila,2020).Thewayinwhichthisstudyisstructuredisthefollow- ing:
i ThemethodologiestocalculateVLEbehaviorandsolvemassand energybalancesinadesorberoperatingatsteadystatearedescribed inSections2.1and2.3. Section2.2employstheVLE calculation toproposeashortcut methodologyforevaluatingcandidateco- solventswith theaid ofa simpledatabase containingAntoine parametersofseveralchemicalcompounds.
ii Shortcutevaluationsofpossiblevolatileco-solventsarecarriedout inSection3.1.Apatternisclearlyidentifiedinwhichmostplausible candidatesarelight,flammableorganiccompounds.
iii Desorberoperationswiththeadditionofaseriesofco-solvents thatareliquidat101.325kPaand25◦Caresimulatedandana- lyzedinSection3.2.Theseareco-solventsofmoderatevolatility wellexemplifiedbytheseriesoffurans.
iv Desorberoperationswiththeadditionofaseriesofco-solventsthat aregasat101.325kPaand25◦CaresimulatedandanalyzedinSec- tion3.3.Theseso-calledhypervolatileco-solventsarerepresentedby dimethyletherandisobutane.
Despitethetargetofthisprocessmodificationbeingthereduction oftotalpowerusageintheCO2captureplant,wemustremarkthatthis studydoesnotintendtocarryoutaproperenergeticorexergeticevalu- ationofhigh-pressuredesorptionasawhole.Therearepresentlymany unknownsregardingtheprocess,andthemethodologyemployedhere istoosimplistictocorrectlyestimatethecostsofco-solventseparation fromtheleanamineorevencorrectlyevaluateiftheliquidproductwill beasingle-phaseorabiphasicstream.However,thismethodologyis abletopredictandidentifypatternsandphenomenathatmightbe observedwhenemployingco-solventinjectionforhigh-pressuredes- orption.Therefore,thisisavaluablepreliminarystudyinapossible futureCO2recoverytechnology.
2. Methodology
2.1. Vapor-liquidequilibriumForthefollowingseriesofdevelopments,wehaveemployed anequilibriumapproachthatconcealsthereactionsbetween CO2,MEAandwater.Thisimpliesthatmassbalancesthrough- outthecolumnwillkeeptrackofMEAconcentrationswhile concealingthefactthatthe‘MEA’subscriptactuallystandsfor amixtureoffreeMEA,protonatedMEAandMEAcarbamate.
Similarly,massbalanceswillkeeptrackof‘CO2’ concentra- tionsintheliquidphasewhileconcealingthatthesevalues applyformolecularCO2plusMEAcarbamateandbicarbon- atemolecules.Onecouldpointoutthat,e.g.,thismeanswe arecountingMEAcarbamatetwice.Inreality,whatmatters is that, through consistentchecking ofmass balances and equilibriumcalculations,allmasstransferphenomenainthe desorberarethoroughlyaccountedfor.
Thevapor-liquidequilibriumofCO2inthesolventisgiven bythesoftmodel,whichcorrelatestheCO2partialpressurein thevaporphaseinkPa(pCO2)withCO2loadinginmolCO2/mol amine (˛)andtemperature (T)inK (Aronu etal., 2014).For aqueousMEA30%wt.,thesoftmodelequationisdefinedas Eqs.(1a)–(1d).
ln(pCO2)=1.8·ln(˛)+k1+ 10
1+k2·exp(k3·ln(˛)) (1a)
k1=−9155.955·1
T+28.027 (1b)
k2=exp
−6146.18·1 T+15
(1c)
k3=−7527.0376·1
T+16.942 (1d)
Meanwhile,thevapor-liquidequilibriaofwater,MEAand theco-solventarecalculatedbyRaoult’slawinconjunction withDalton’slaw,Eq.(2).InEq.(2),pisthetotalpressure,pisat
isthesaturationpressureofcomponenti,andyi andxiare respectivelythemolarfractionsofcomponentiinthevapor andintheliquidphase.
p·yi=psati ·xi (2)
Theconcentrationsofamineandwaterbeforetheaddition oftheco-solventarespecifiedbythefactthatweareoperat- ingwithaqueousMEA30%wt.,sothatinitiallyxMEA=0.1122 andxH2O=0.8878.Theadditionofaco-solventsimplyimplies renormalizingthese molarfractions. Wehaveintroduceda factorfCOSwhichaccountsforhowmuchco-solventissolubi- lizedintheliquidphaseasaratioofthewatercontentofthe freshsolvent,Eq.(3).
fCOS= xCOS
xfreshH2O
(3)
Additionally,theabsorptionofCO2bringsafourthcompo- nenttothemixture,andtheloading˛canbeemployedasa secondrenormalizationfactor.Renormalizingthemolarfrac- tionsofwater,MEA,co-solventandCO2entailsEqs.(4a)–(4d).
xH2O= xfreshH2O
(1+fCOS)·xfreshH2O +(1+˛)·xfreshMEA
(4a)
xMEA= xfreshMEA
(1+fCOS)·xfreshH2O +(1+˛)·xfreshMEA (4b)
xCOS= fCOS·xfreshH2O
(1+fCOS)·xfreshH2O +(1+˛)·xfreshMEA
(4c)
xCO2= ˛·xMEAfresh
(1+fCOS)·xfreshH2O +(1+˛)·xfreshMEA
(4d)
Theprevious Eqs.(4a) to (4d) are useful for calculating liquidphasemolarfractionconcentrationsformassbalance purposes.However,theymightbeinadequateforvaporpres- surepurposes,i.e.forusingEq.(2),particularly inthe case ofwaterandMEA.Thereasonisthat, asCO2 isconsumed bytheliquidphaseandthe loadingincreases,theeffective molarfractionsofamine andwaterwillbereduced.If one weretoconsiderthereactionbetweentwomoleculesofamine withoneofCO2togenerateonemoleculeofcarbamateand protonatedamine,therelationshipbetweenCO2loadingand thenumberofmolsofaminewouldbeprettystraightforward, Eq.(5a).Additionally,theconcentrationofwaterintheliquid phasewouldbeindependentofloading,Eq.(5b).
neffMEA=nappMEA·(1−2·˛) (5a)
neffH2O=nappH2O (5b)
TheproblemwithEq.(3)isthatitdoesnotapplyforhigher CO2loadings,wheretheparticipationofwaterinthereaction mechanism becomesmorerelevant through the formation ofbicarbonateandcarbonate.Inthatcase,Eqs.(4a)and(4b) becomeinadequate.
Wonget al. (2016) have publishedRaman spectroscopic dataforthespeciationofthereactivewater–MEA–CO2milieu at40◦C.Thisdatawasemployedtofitthedegreesofadvance- ment(,whereisavectorwithcomponents1,2and3)of thefollowingsetofreactionsasafunctionof˛:
H2O(l)+MEA(l)+CO2(g)→1HCO−3(l)+MEAH+(l) (R1)
H2O(l)+2·MEA(l)+CO2(g)→2CO−3(l)2+2·MEAH+(l) (R2)
2·MEA(l)+CO2(g)→3MEACOO−(l)+MEAH+(l) (R3)
ThissetofequationsignoresthepresenceofmolecularCO2
intheliquidphase,whichisnonethelessquitesmallunder loadingsof˛= 0.6(Wong etal., 2016),especiallyathigher temperatures.Oncethevaluesofarefound,thenumberof freewaterandMEAmoleculescanbecalculatedasafunc- tionof˛.Noticethat,throughreactions(R1)–(R3),thenumber ofmoleculesintheliquidphaseisnevermodified.Therefore, Eqs.(5a)and(5b)shouldbevalidbothforthecalculationof molenumbersasforthecalculationofmolarfractions,asno renormalizationisnecessary.Inthecaseoftheadditionofa co-solvent,theapparentconcentrationofwaterandMEAcan beconvenientlycalculatedbyEqs.(6a)and(6b).
xappH2O= xfreshH2O
(1+fCOS)·xfreshH2O +xfreshMEA
(6a)
Fig.1–MolarfractionsofwaterandMEAasafunctionof loading,derivedfromdataforaqueousMEA30%wt.at40
◦CobtainedbyWongetal.(2016).
xappMEA= xfreshMEA
(1+fCOS)·xfreshH2O +xfreshMEA
(6b)
Thefittingofhasbeenperformedbytheparticleswarm optimization described in past works (Evjen et al., 2019;
Skylogiannietal.,2019),andwiththisfittingwewereableto obtainanexpressioncorrelatingtheeffectivexH2OandxMEAto
˛,Eqs.(7a)and(7b).Avisualinterpretationoftheseequations isshowninFig.1,wherefMEA(˛)istheexpressionshownin Eq.(7a)andfH2O(˛)istheexpressionshowninEq.(7b).
xeffMEA=xappMEA·exp
−0.0451−1.9910·˛−3.4911·˛2 +3.6741·˛3
(7a)
xeffH2O=xappH2O·exp
−0.0069+0.0971·˛−0.2983·˛2 +0.1665·˛3
(7b)
Fig.1showsthat,forloadingsbelow˛=0.4,theapprox- imationthattwomoleculesofMEAare consumedforeach moleculeofCO2absorbedisactuallyfine.Thiscanbeseenin howtheboldredandbluelinesapproachthedashedblack lines, which account solelyfor the carbamate mechanism.
Thismechanismaloneisnotenoughtoexplainhowwater andamineareconsumedathigherloadings,andEqs.(7a)and (7b)becomemorerelevant.
WithEqs.(6a),(6b),(7a)and(7b),Eq.(2)canberewritten asEqs.(8a)and(8b).Eq.(8c)showshowtocalculatethepar- tialpressure oftheco-solventinthevapor phase.Inthese expressions,weare alsomaking itclearthatthefreshsol- vent,bydefinition,consistssolelyofwaterandMEA,i.e.xH2O
=1–xMEA.Theconsequenceisthat,ifonesettlesforaninitial concentrationofaqueousunreactedMEA,aCO2loading,aco- solventfactorfCOSandatemperature,theequilibriumsystem iscompletelydefined.Asmentionedbefore,theCO2partial pressurecomesfromEq.(1a),whichdependsonlyonloading andtemperature.
pH2O=psatH2O·xeffH2O
=psatH2O· 1−xfreshMEA (1+fCOS)·
1−xfreshMEA
+xfreshMEA·fH2O(˛) (8a)
pMEA=psatMEA·xeffMEA
=psatMEA· xfreshMEA (1+fCOS)·
1−xfreshMEA
+xfreshMEA
·fMEA(˛) (8b)
pCOS=psatCOS·xeffCOS=psatCOS·
fCOS·
1−xfreshMEA
(1+fCOS)·
1−xfreshMEA
+xfreshMEA (8c)As a sidenote: Eqs. (7a) and (7b) are useful as a step- pingstoneforcalculatingvaporpressuresviaEqs.(8a)–(8c).
However,wemust highlight the factthat theyintroduce a
‘destruction’ofamineandwaterspecieswithincreasedCO2
loadingsthatwouldberatherproblematicforkeepingmass balancesthroughoutthecolumnincasetheywereusedfor evaluatingliquidphaseconcentrationsinsteadofEqs.(4a)and (4b).Inotherwords,thesetofEqs.(4a)–(4d)hasbeendesigned sothatthesumofallmolarfractionsintheliquidphaseis alwaysxi =1,whereas Eqs.(7a)and (7b)donotobeythis rule.Therefore,onemustbecarefultodistinguishwhereEqs.
(7a)and(7b)areapplicableandwheretheyarenot.
Thesaturationpressureofwater,amineandco-solventcan becalculatedthroughtheAntoineequation,Eq.(9).Eq.(9)is writteninaformwhereinthetemperatureisgiveninKand thesaturationpressureisdeliveredinkPa,thoughitsparam- etersAi,Bi andCi havebeenobtainedinadatabasewhich requiresTin◦Candpsat inmmHg.TheAntoineparameters forwater,MEAandsomecandidateco-solventsaregivenin theAppendixAofthisstudy.
log10
psati 0.13332=Ai− Bi
Ci+T−273.15 (9)
Thoughthis formulationofthe vapor-liquidequilibrium problemmightseemconvoluted,itisactuallyveryconvenient.
WhileEqs.(4a)–(4d)offerasimplewayofkeepingtrackofthe flowratesofallcomponentsintheliquidphase,Eqs.(1a)and (8a)–(8c)offerawayofkeepingtrackofflowratesinthevapor phase.Theapplicationoftheseformulaewillbeshowninthe followingSections2.2and2.3.However,tofinishthissection, itmightbeinterestingtolisttheassumptionstakenduring thederivationoftheseequations.
i BothRaoult’sandDalton’slawsarevalidforfreeunreacted molecules,whichisreasonableduetotherelativelylow pressuresandhightemperatures.Thismeansthatfugac- itycoefficientsandactivitycoefficientsarealwaysunity, regardlessofloading;
ii The dependency between CO2 loading and CO2 partial pressure does not change with the addition of the co- solvent.Thiscanbearguedtonotbetrue,seeforexample Wanderleyetal.(2020);
iii Theadditionoftheco-solventdoesnotbringneitheranew reactionwithCO2nor anewreactionwithMEA,i.e.the co-solventmustbeperfectlyinert;
iv Additionally, the dependency between CO2 loading and CO2partialpressurefollowsthemodelofAronuetal.(2014) parametrizedforaqueous30%wt.MEAregardlessofthe factthattheproportionsofwaterandamineareallowed tovaryinourcalculations;
v Theco-solvent isdeemed to besoluble inthe aqueous phase.Nosecond liquid phase formationisconsidered.
Acompendium ofwatermiscibility ofmany of the co- solventsexploredinthisworkcanbefoundinYaws(2003), thoughamine speciation willhave animpact inliquid- liquidequilibriaasseeninthecaseofbiphasicwater-lean solvents(Zhangetal.,2012,2019;Zhuangetal.,2016);
vi ThespeciationdataobtainedbyWongetal.(2016)foraque- ous30%wt.MEAat40◦Cisvalidforvaryingwater-amine concentrationsevenathighdesorbertemperatures.
Oftheseassumptions,webelievethat(i),(iv)and(vi)are relatively inconsequential.Assumptions(ii),(iii)and (v)are slightly moreproblematic,and theyare discussed againin Section3.1.
2.2. Shortcutevaluationofco-solventcandidates
WiththeequationsshownintheSection2.1,theevaluation ofco-solventcandidatesisverystraightforward.Ifonefixes the concentrationofaqueousunreacted MEA(MEA30%wt.
impliesxMEA=0.1122),thedesiredleanloadingofthesolvent andthereboilertemperature,eachfCOSwillresultinadiffer- enttotalpressurep.ThisisshowninEq.(10),whichrelieson theformulaepresentedinSection2.1.
p=pH2O
xfreshMEA,˛,fCOS,T
+pMEAxfreshMEA,˛,fCOS,T
+pCO2(˛,T)+pCOS
xfreshMEA,˛,fCOS,T
(10)
In Section 3.1, we perform a screening of possible co- solventcandidatesbyfixingadesiredleanloadingof˛=0.2 molCO2/molMEA,areboilertemperatureof120◦CandafCOS
=0.1molco-solvent/molwater.ForSections3.2and3.3,fCOS
isallowedtovarywhiletheremainderprocessspecifications arekeptjustasinSection3.1.Theimportantaspectofthis analysis isthatthe onlyparameters directlydepending on thenatureoftheco-solventarethethreeAntoinecoefficients usedtocalculatetheco-solventsaturationpressure,Eq.(9).By compilingacomprehensivedatabaseofAntoinecoefficients, oneisabletocarryout thisshortcut evaluationforalarge arrayofco-solventcandidates.Anexampleofthisprocedure isshowninSection3.1.
However, onemust notice that this shortcut methodol- ogydoesnotdirectlyindicatehowmuchco-solventmustbe injectedintheprocess.Theoperationalconditionsofthedes- orber(for example,its refluxandboil-upratios,RD and RB) affecttheliquidandvaporflowratesenteringandleavingthe reboiler.Theseflowratescannotbeobtainedwithoutafull assessmentofthestrippercolumn.Asaresult,thereisno straightforwardcorrelationbetweentherequiredmolarfrac- tionofco-solventinthereboilerliquidphase(xCOS=fCOS×xH2O) andthemolarflowrateofco-solventthatmustbeinjectedto thecolumn(FCOS).Forco-solventsthatarenothypervolatile,
Fig.2–Schematicrepresentationofthedesorberwith co-solventinjection.
itisasuitableeducatedguesstoestimatethatallco-solvent injected ends up in the reboiler liquid phase, i.e. FCOS ≈ fCOS×FH2O,FEED. For hyper volatile co-solvents, the complete desorbermodellingisevenmoreessentialforunderstanding theperformanceofthestripperemployingco-solventinjec- tion.
2.3. DesorbermodellingwithMESHalgorithm
TheacronymMESH standsforMaterial, Equilibrium, Sum- mationandHeat (Wagialla andSoliman,1993).Modelling a desorberwithaMESHalgorithmimpliessolvingallmaterial andenergybalanceswhileapplyingvapor-liquidequilibrium equations to each stage. In our previous work, we have employedaMESHproceduretomodelanabsorberoperating withwater-leansolvents(WanderleyandKnuutila,2020).The procedureadoptedinthepresentstudyisquitesimilartothat one.Agooddescriptionofhowtoquicklyimplementandsolve MESHequationsisgivenbySteffenandSilva(2017).
Aschematicdrawingoftheproposeddesorptioncolumnis showninFig.2.
The desorber is modelled as having N + 2 equilibrium stages,meaningithasonecondenser,onereboilerandNinner stages.Thecondenserisapartialcondenserwhereanamount ofenergyQCisremovedfromthestageandavaporstreamV0
=Disobtainedasdistillate.Thereboilerisapartialreboiler whereanamountofenergyQRisaddedtothestageandaliq- uidstreamLN+1=Bisobtainedasbottomproduct.Therich amine,whichisaqueousMEA30%wt.withaloadingof˛= 0.5molCO2/molMEA,isfedtothefirststageofthecolumn at105◦CandamolarflowrateFFEED=1kmol/h.Astreamof pureco-solventisfeddirectlyintothereboilerat120◦Cand amolarflowrateFCOS.EssentiallytheabsolutevaluesofFFEED
andFCOSarelessinterestingforsimulationpurposesthantheir valuesrelativetoeachother.Thecolumnismodelledasbeing perfectlyisobaric.
Notice that vapor-liquid equilibrium demands that the pressureofthereboilerbefixedonceitscompositionandtem- peratureare defined.Ourprocess requirementsare already specifying a maximum reboilertemperature and a desired solventleanloading.Therefore, ifonewantstomodifythe operational pressures ofthe process, the most straightfor- wardwayofdoingsoisbyshiftingtheconcentrationsdirectly inthereboiler.Thisiswhyweproposetheco-solventaddi- tionpreciselyintothatstage.Moreover,sincethisco-solvent isvolatile,aninjectionanywhereelseinthecolumnwould requireanincreasedlevelofco-solventcondensationinorder toaffectthevapor-liquidequilibriuminthereboiler,which wouldimplyincreasinglyhighcondenserduties,recirculation rates,andreboilerduties.
Solvingthismodelimpliessolvingthemassbalancesfor eachoneofthefourcomponentsacrosstheN+2stagesand thensolvingtheenergybalancesateachstage.Thismeans solving5×(N+2)equations.Additionally,tobeabletoadjust the operationalspecificationsofthedesorber,wearefixing onedesiredvariableatthetopandoneatthebottom.Atthe bottomofthecolumn,wehavespecifiedthattheleanload- ingofthesolventcomingoutmustbe˛=0.2molCO2/mol MEA.Atthetop,wehadtomakeadecisionbetweenspecify- ingthetemperatureofthecondenserortheCO2concentration inthe distillate. Wehaveultimately decidedtospecify the temperatureofthecondenser.
Asmentionedpreviously,thecolumnismodelledashav- ing the same pressure across all stages. Thispressure has beeninitiallysetasthatgivenbyEq.(10),i.e.asthatevalu- atedbytheshortcutmethod,beingessentiallydependenton theco-solventflowrateFCOS (orratheroftheestimatedfCOS atthereboiler).Due totheshortcomings ofthis roughcal- culation,it happenedoftenthattheMESHalgorithm,when fully solved,returnedatemperature atthe reboilerslightly superiororinferiorto120◦C.Wehaveaddedasmallitera- tionlooptore-estimatethecolumnpressurepwiththeintent ofmeetingthereboilertemperatureof120◦Cwithinamar- ginof±0.05◦C.Therefore,thereboilertemperatureisalsoa specificationoftheprocess,althoughitisbeingmanipulated indirectlythroughtheupdatingofp.
Theenergybalancesinthisstudyhavebeenperformedin thesamewayasthoseofourpreviouswork(Wanderleyand Knuutila,2020).Theheatofvaporizationofwater,amineand co-solventhasbeenrecoveredfromtheAntoineexpression Eq. (9)through the use ofthe Clausius-Clapeyronrelation- ship. Theheatofvaporization ofCO2 hasbeen considered constantat−Habs=85kJ/molCO2followingtheexperimen- tal dataobtainedbyKimet al.(2014) andWanderleyet al.
(2020)amongothers.Thegasheatcapacityhasbeencalcu- lated usingtemperature-dependentparametersprovidedby Yaws(2003)and,inthecaseofnitrogen,byCoker(2007).We havetakenthedecisiontoemployonlygasheatcapacitiesin thiswork.Thiscanbedonesince,followingthermodynamic consistency,theheatdemandedtochangethetemperatureof aliquidbetweenT1andT2istheheatdemandedtovaporize theliquidatT1,plustheheattoshiftthetemperatureofthe gasfromT1toT2,plustheheatdemandedtocondensethegas atT2.Assuch,thisapproachallowsustoavoidgettingbogged onhavingtomakeassumptionsregardinghowtocalculatethe heatcapacityofelectrolyticsolutions.Anobviouscriticismis thatthisisahighlysimplifiedwayofperformingcalculations.
Nevertheless,thismethodologyensuresthatthermodynamic consistencyisachievedintheenergybalances.Moreover,the goalofthisstudyisnottocomeupwithenergyvaluesforthe
performanceofhigh-pressuredesorptionsystems,butsimply toidentifypatternsandbehaviorswhenemployingvolatileco- solvents.Forthesakeofobtainingthesepatternsinatimely andcomprehensivemanner,webelievethatourapproachis goodenoughtosolvetheMESHequations.
Tofacilitatethediscussion ofour results,wewillintro- ducesomeusefulparameters.ThesearetherefluxratioRD, Eq.(11a),andtheboil-upratioRB,Eq.(11b).Additionally,we willdiscussthecondenserandreboilerdutiesQCandQR in termsofthe amountofCO2 recoveredinthe distillate, i.e.
thesedutieswillbegiveninMJ/kgCO2recoveredinsteadof, forexample,MJ/h.
RD=L0
D (11a)
RB= VN+1
B (11b)
Thestripperhasbeen proposedashaving5inner equi- libriumstages,meaning5+2intotal. Inouranalyses,the temperatureofthe reboiler of120◦C and the lean solvent loading˛=0.2molCO2/molMEAwereselected.Thisleanload- ingwasconsideredtobesimilartovaluescommonlyfound inexperimentalandmodellingpapersregardingplantoper- ations withaqueousMEA, e.g.,Kvamsdal etal. (2009). The choiceof5innerequilibriumstageswassomewhatarbitrary, but isjustifiedbythe reboilerduties obtainedthroughour modellingapproach(seebelow).Anincreaseinthenumber ofequilibriumstageswouldmerelyslightlyreducetheenergy dutiesinthedesorberwithoutsignificativelyalteringanyof thetrendsobservedthroughoutoursimulations.
Withtheselectedleanloadingandreboilertemperature, themodelhasreturnedatotalpressureofp=188kPa.Fig.3 showssomeresultsforthedesorbermodellingwithoutthe additionofco-solvent.Thevaporphaseconcentrationprofiles forthespecificcaseinwhichthetemperatureofthecondenser isfixedatTC=35◦Careshownintheupper-leftcorner.With theseconditions,CO2isproducedatapurityofabout97%.In theupper-rightcornerofFig.3,onecanseehowincreasingthe temperatureofthecondenserallowsmorewatertobedrawn outasaproduct,dilutingtheCO2stream.Highercondenser temperaturesimply lower reflux ratios(bottom-left corner) and lower condenser duties (bottom-right corner). Boil-up ratios and reboilerduties are alsoreduced with increasing condensertemperatures,butveryslightly.
Thereboiler duties evaluated forthis process (QR ≈ 3.5 MJ/kgCO2)areverysimilartothoseobtainedinrealindus- trialCO2 captureapplications beforeprocess modifications suchasvapor recompressionand advancedflashstripping (Rochelle,2016).Thissuggeststhatourmodellingapproach, thoughhighlysimplified,issophisticatedenoughtodeliver credible dataonthe designand operationofCO2 desorber columns.
3. Results and discussion
3.1. Co-solventcandidatesForevaluatingaseriesofco-solventcandidates,oneneedsa gooddatabaseofAntoineparameters. Foraninitialassess- ment, the database compiled by Yaws and Satyro (2015a) showedtobeavery good resource,withmorethan 25,000 organic compounds. However, for the second step of this work,i.e.thedesorbersimulations,thisdatabaseprovedtobe
Table1–Organiccompoundsandthetotalpressure attainedinthereboilerforMEA30%wt.when˛=0.2, fCOS=0.1andT=120◦C.CaseA:co-solventcanbe recoveredasliquidat25◦Cand101.325kPa.
Name CAS p/kPa
2,3-butadien-1-ol 18913-31-0 959.6
Vinylformate 692-45-5 753.9
Hydrogencyanide 74-90-8 396.8
3-methoxy-1-propene 627-40-7 394.8
1,trans-2-dimethylcyclopropane 2402-06-4 374.3
Dimethylacetylene 503-17-3 369.3
Divinylether 109-93-3 357.9
3-methyl-1-butyne 598-23-2 350.5
(S)-(−)-propyleneoxide 16088-62-3 347.7 1,cis-2-dimethylcyclopropane 930-18-7 343.7
Table2–Organiccompoundsandthetotalpressure attainedinthereboilerforMEA30%wt.when˛=0.2, fCOS=0.1andT=120◦C.CaseB:co-solventcanbe recoveredasliquidat25◦Cand1013.25kPa.
Name CAS p/kPa
Propane 74-98-6 1082.1
Vinylalcohol 557-75-5 1057.2
Cyclopropane 75-19-4 1013.8
Cyanogen 460-19-5 969.3
Methylacetylene 74-99-7 962.2
2,3-butadien-1-ol 18913-31-0 959.6
Allene 463-49-0 866.2
Dimethylether 115-10-6 847.3
Methylamine 74-89-5 764.7
Vinylformate 692-45-5 753.9
unsuitable.Thisisbecauseoneneedsheatcapacitydatatocal- culatetheenergybalancesinsideadesorbercolumn,andheat capacitydataformanyofthecompoundscompiledbyYaws andSatyro(2015a)isquitedifficulttobefound.Therefore,for thesecondpartofthisstudy,thedatacompiledbyYaws(2003) hasbeenusedinstead.Thoughdisplayingasmallerdataset, comingslightlyshortof5000organiccompounds,thissecond resourcecompilesbothAntoineparametersandheatcapacity parametersforroughlythesamearrayofchemicals.
Atanyrate,employingthedatabaseofYawsandSatyro (2015a), onecan employtheshortcut calculationdescribed previouslyinSection2.2toestimatethetotalpressureofthe reboiler.Forthepresentcalculations,weareassumingthatthe leanamineshouldberecoveredat˛=0.2molCO2/molMEA and120◦C.WehavealsofixedfCOS=0.1molco-solvent/mol waterforthesakeofsimplicity,thoughoneshouldnoticethat thereboilerpressurewillasymptoticallyapproachthesatura- tion pressureofthepureco-solventasfCOS becomeslarger.
Finally,wehaveseparatedouranalysisintwocases.InCase A,the co-solventcanberecovered asaliquidat25◦C and 101.325kPa,meaningtheco-solventcanbeordinarilyrecov- eredbycooling.InCaseB,theco-solventcanberecoveredas aliquidat25◦Cand1013.25kPa,meaningtheco-solventcan berecoveredaftercoolingandcompression.
Thetotalpressuresobtainedbyfollowingthesetwoanaly- seshavebeenrankedindescendingorderandtheresultsare showninTable1andTable2.Wetookthelibertyofmanually removingfromthelistallcompoundsthatpresentedhalogens (F, Cl, Br, I), phosphorus, selenium, silicon and any het- eroatomsotherthanoxygenandnitrogen.Thishasbeendone topreventclearcasesinwhichtheco-solventwouldpoten- tially acceleratethedegradationoftheamine(Moseret al.,
Fig.3–Desorbermodellingwithoutco-solvent.Vaporphaseconcentrationprofilesforcaseinwhichthecondenser temperatureis35◦C,thendistillateconcentrations,refluxandreboilerratiosandcondenserandreboilerdutiesas functionsofcondensertemperature.
2011, 2019).That bringsameaningfultrimmingofoptions, as the vast majority of ranked co-solvents are chemicals suchasmethyl1,1,2,2-tetrafluoroethyl ether,fluorocarbonyl isocyanateandboranedimethylsulfide.Byeliminatingthese candidates,thelistisvastlyreduced.
Otherclearlyharmfulchemicalshavebeendeliberatelyleft inTable1andTable2forillustrationpurposes.Forexample, noonewouldrecommendusinghydrogencyanide(usedas chemicalweaponintheFirstWorldWar)orcyanogenasco- solventsduetotheirhightoxicity.Similarly,thepresenceof methylamineinTable2shouldraisetheconcernofwhether thisco-solventwouldreallyactasaninertgas–quiteproba- bly,itwouldreactwithCO2(Hajmaleketal.,2013).Therefore, the use of the shortcut method forevaluating co-solvents requiresjudgement.And ifthis appliestoobvious harmful chemicalssuchashydrogencyanide,italsoappliestoevery otherchemicalwhichmightbeunfamiliartothereader.The compilationandunderstandingofmaterialsafetydatasheets (MSDS)ofeachcomponentisessentialforevaluatingpossible co-solvents.
TheAppendixAofthis workincludesanexpandedver- sion of Table 1 and Table 2 including chemical structures andhazardsymbolsforeveryco-solventcandidate.Whatcan be summarized from a cursory study of the MSDS isthat alloftheprospectiveorganicco-solventsfoundthroughthis
methodologyareflammable.Thisisperhapsnotsurprising.
Onemustnotice,however,thatsomeofthemareextremely unstable.Forexample,neithercyclopropanenorvinylalco- holcanbeobtainedcommerciallyduetotheirhighinstability, withtheformerquicklycombustinginthepresenceofoxygen andthelatterbeingspontaneouslyconvertedtoacetaldehyde withinashortperiodoftimeafterproduction.Ethyleneoxide (whichshoulddeliver456.3kPaoftotalpressurefollowingour methodology)isso unstablethatonehandbookstatesthat
“Althoughsoluble inwater, solutions willcontinue toburn until diluted to approximately 22 volumes of water to one volume of ethyleneoxide”(Pohanish,2012).Thisbegsforcautionanddis- cernmentwhenconsideringtoapplyanyoftheco-solvents proposed inthis study inreal lifeapplications,whether in industrialorlaboratoryscalelevels.
Together with the MSDS, oneshould carefully consider thechancesoftheco-solventreactingwithCO2orwiththe amine, since bothpossibilities would haveharmful effects on the desorption process. In ourprevious work,we have brieflydiscussedthereactivityofMEAwithdifferentorganic solvents(Wanderleyetal.,2020).Thesegeneralrulesdonot preclude the necessityof empiricaldataand experimental investigation.Everythingobtainedthroughshortcutmethods andmathematicalmodellingneedstobevalidatedbyscien- tificobservation.
Whatwouldhappeniftheco-solventisnotentirelymis- ciblewiththeaqueousamine?Inthatcase,asecondliquid phasewouldbeformedcontainingaproportionallyhighcon- centrationofthe co-solvent. Thissecond liquid phasestill hastobeinequilibriumwiththevaporphase,andthepar- tial pressure of the co-solvent will end up being actually largerthanitwouldappeartobethroughtheapplicationof asingle-liquidphase calculation. Additionally, animmisci- bleco-solventwouldprobablyfacilitatetherecoveryofthis compoundfromtheliquidleanamineproduct,moreeasily closingthe co-solventlooparound thedesorber.Therefore, theimmiscibilityoftheco-solventmightactuallybebenefi- cialtothe process.Conversely,if theco-solventismiscible anddoesaffectthechemicalequilibriumbetweenCO2andthe amine,thecurrentunderstandingofVLEbehaviorinwater- leansolventsimpliesthatthisco-solventwillhelpdesorbthe CO2byshiftingthereactiontowardslesscarbamateformation (Wanderleyetal.,2019,2020;YuanandRochelle,2018,2019).
Thenet effect on the CO2 stripping process would, there- fore,alsobepositive.Atanyrate,theconcernsraisedatthe endofSection2.1showthatourmethodologyisactuallypes- simistictowardstheuseofvolatileco-solvents,andthusthat theresultsobtainedwithoursimulationsaregenerallyquite conservative.
Fig.4–Seriesoffuransandtheirsaturationpressuresat 120◦C,calculatedwiththeAntoineparametersfromYaws (2003).
3.2. Desorberwithseriesoffuranderivatives
To exemplifythe effects ofadding a volatile co-solvent to the desorber, we introduce the following series of furans shown in Fig. 4. This series is presented in a descend- ing order of volatility, with furan being the most volatile co-solvent and 3-methyltetrahydrofuran being the least.
The saturation pressures of these components at 120 ◦C have been calculated with the Antoine parameters pro- vided inYaws (2003) andare printed onFig. 4. Conversely, their boiling points at 101.325 kPa are calculated by the same approach as being 31.3 ◦C for furan, 64.8 ◦C for tetrahydrofuran, 80.2 ◦C for 2-methyltetrahydrofuran and 138.0 ◦C for 3-methyltetrahydrofuran. In other words, 3- methyltetrahydrofuranseemstobelessvolatilethanwater according to the parameters provided by Yaws (2003). We
Fig.5–Vaporphasemolarfractionsofwater,amine,CO2andco-solventinadesorberwithfuranandtetrahydrofuran injection.Desorberwith5+2equilibriumstages.Therichsolventmolarflowrateis1kmol/h.Richloading˛=0.5,lean loading˛=0.2,temperatureatthereboilerof120◦Candtemperatureatthecondenserof35◦C.Theco-solventmolarflow ratesareprintedonthegraphs.
Fig.6–Temperatureprofileswithfuranasco-solvent.
Desorberwith5+2equilibriumstages.Therichsolvent molarflowrateis1kmol/h.Richloading˛=0.5,lean loading˛=0.2,temperatureatthereboilerof120◦Cand temperatureatthecondenserof35◦C.
musthighlightthatthelaterversionofthisdatabookprovides drasticallydifferentparametersfor3-methyltetrahydrofuran (YawsandSatyro,2015a),andthatthissolventmightaswell bemorevolatilethanwater.Nevertheless,theseriesasitis shownisdeemedtobeillustrativeoftheeffectsofdecreasing volatilitiesofpossibleco-solvents.
Thevapor phase molarfraction profiles ofwater, MEA, CO2andco-solventareshownfortheadditionoffuranand tetrahydrofuranatdifferentflowratesinFig.5.Afewthings mightstandoutinthisimage.Thefirstoneisthat,forthese twocandidates,theco-solventcanbefoundconcentratedin bulkatthebottomofthedesorber,i.e.theco-solventdoesnot permeateallthewayuptothedistillate.Thishappenseven thoughfuranhasaboilingpointbelow35◦C,whichisthetem- peratureofthecondenser.Thereasonisthattheco-solventis effectivelybeingwashedawaybytherichaminefedtothetop ofthedesorber,condensingintotheliquidphaseasitflows upwards.
ThesecondthingthatcanbenoticedonFig.5hastodo preciselywiththecondensationoftheco-solvent.Thisiswell evidencedbylookingattheconcentrationprofileofwaterin thecolumn(purplelines),speciallyforhigherco-solventflow rates.Thewatermolarfractioninthelaststageofthedesorber (S=5)ishigherthan thatinthereboiler(S=6),whichcan begraphicallyperceivedasabulgeinS=5.Thisisbecause theco-solventisbeinginjectedasvaportothereboilerand initiatingitscondensationpreciselyatthestagedirectlyabove it.Condensationisanexothermicprocess.Asaresult,thelast stageofthedesorberbecomeswarmerthanthereboileritself, whichleadstoincreasedwatervaporizationandabulgein itsconcentrationprofile.ThisisfurtherillustratedinFig.6, whichshowsthetemperatureprofilesinthedesorberwhen usingfuranasaco-solvent.(Noticethatthepointreferringto thestageS=0isnotshown,butthatwehavealreadyspecified thatthetemperatureinthecondenserisT=35◦C.)
Thecondensationofco-solventandsubsequentformation ofatemperaturebulgecanbeseenaspotentiallybeneficialto theprocess,sinceitseeminglyinducesareductionoftheheat dutydemandsthatmustbesupplieddirectlytothereboiler.
However,thisimpressionismisleading.Firstly,thetempera- turebulgemightdefeatthepurposeoftheadditionofavolatile co-solvent,whichistokeepthetemperaturesinthecolumn
belowathresholdof120◦Ctopreventaminedegradation.For example,theadditionofFCOS>0.1776kmol/hoffurantothe reboilermightpossibilitatetherecoveryofCO2atabout340 kPawhilekeepingthereboilertemperatureat120◦C,butthe stagerightabovethereboilerwillreachincreasinglyhigher temperatures,whichcreatesaclearbarriertohowmuchco- solventcanbeadded.Secondly,onecannotignoretheenergy required forseparating, heatingup and vaporizing the co- solventstreamwhencalculatingthetotalreboilerduties.For thisreason,insteadofpresentingthereboilerdutiessimply astheheatrequiredbythereboileralone,wehavedecided toaddtothisvaluetheenergyrequiredtoheatupaliquid co-solventstreamfrom25◦Cupto120◦Candtovaporizeit.
Thisisaconservativeapproach.Eveniftheliquidco-solvent is notrecoveredat25 ◦C but atahigher temperature,one mustrememberthatthisco-solventhastobeseparatedby anunitaryprocesssuchasthroughtheuseofaseconddistil- lationcolumn,whichwilleffectivelyprobablyconsumemore energythanthesensibleheat+vaporizationheatthatisbeing consideredinthecurrentapproach.
Q=QR+QCOS=QR+
120◦C 25◦C
CP,COS·dT+HvapCOS
· FCOS
D·yCO2 (12)
Fig.7showssomeotherfeaturesoftheprocessoperating withaseriesoffuranasco-solvents.Ontheupper-leftcor- ner,onecanseehowincreasingco-solventflowratesallow forincreasingoperationalpressures,whicharehigherforthe morevolatileco-solvents.Whilefuranpossibilitatestherecov- ery ofCO2 ata maximumof230kPa, tetrahydrofuransets thelimitat225kPaand soforth.Theselimitingconditions are denoted bythestarsinFig. 7, whichmark thehighest FCOS foreach co-solventbeforetheestimatedtemperatures atanystageofthedesorbersurpass122◦C.Theleastvolatile co-solvent, 3-methyltetrahydrofuran,activelydemands that the pressureofthedesorberisdecreasedsoastokeepthe reboiler temperature at120 ◦C. On the upper-right corner, onecanseethatallco-solventsinduceanincreaseinenergy requirements followingtheapproachoutlinedinthe previ- ous paragraph. These shifting energyrequirements can be correlated tothechangesinrefluxratiosandboil-upratios seen on the bottom-left corner ofFig. 7. By promotingan overallincreaseindesorberpressureswhilefailingtoreach upwardstothedistillate,theadditionofthisseriesoffurans essentiallyactson thevaporizationofwateritself.Volatile co-solventssuchasfuranincreasethepressureofthedes- orbersothatlesswateriscondensedinthedistillate,which means lower reflux ratios. Conversely, boil-up ratios must increasetoaccountforthe circulationofthisnewaddition tothecolumn.Ontheotherhand,anon-volatileco-solvent suchas3-methyltetrahydrofuranallowsformorecondensa- tionofwaterthroughreductionoftheoperationalpressureof theprocess,increasingtherefluxratiosanddecreasingboil- upratios.Coupledwiththeheatrequiredforprovidingthis vaporizedco-solventstream,thenetresultoftheseeffectsis whatisobservedontheupper-rightcornerofFig.7.Finally, the bottom-rightcornerofFig.7showsthemolarfractions ofco-solventsinthedistillateandinthebottomproduct.As mentionedpreviously,theco-solventsintheseriesoffurans essentiallydonotreachthedistillate, meaningyCOS ≈0for thewholesetofsimulationsregardlessofsolventflowrates.
Fig.7–Resultsforsimulationswithseriesoffuransasco-solvents:pressureofthecolumn,totalheatduties,refluxratio andboil-upratio,co-solventconcentrationsintheproductstreams.Desorberwith5+2equilibriumstages.Therichsolvent molarflowrateis1kmol/h.Richloading˛=0.5,leanloading˛=0.2,temperatureatthereboilerof120◦Candtemperature atthecondenserof35◦C.ThestarsmarkthehighestevaluatedvalueofFCOSbeforethetemperatureatanystageofthe columnreaches122◦C.
Asaresult,thebulkofco-solventaddedtothedesorbercomes outofthecolumnmixedwiththeleanaminestream,thus requiringasingleseparationprocessafterwards.
Finally,wemustmentionthat,thoughthetemperatureof thecondenserforallofoursimulationshasbeenkeptatTC= 35◦C,theAppendixAofthisstudyprovidesananalysisofthe effectsofvaryingthisparameter.Ourresultsshowthat,when identifyingtheoverallbehaviorofthehigh-pressuredesorp- tionprocess,varyingTCisnotofhighestpriorityandcanbe ignoredforthesakeofsimplicity.
Thetakeawaysfromthisexercisewithaseriesoffuransas co-solventsare:
1 Thesolvents from this series are notvolatile enough to percolate the desorber all the way up to the distillate (Fig.5andFig.7),eventhoughtheboilingpointoffuran itselfiscalculatedat31.3◦CwiththeparametersfromYaws (2003).Therefore,thewaythattheco-solventsofthisseries affectdesorberpressuresisbyaccumulatingatthebottom stagesofthecolumnwithoutcomingoutatthetop.
2 Theincreaseddesorberpressures inhibitwatervaporiza- tion(Fig.5).
3 Sincetheseco-solventsdonotreachthedistillateandact bydepressingthevaporizationofwater,thetemperatures
achievedinthecolumnmustbeoverallhigherthaninthe absenceofco-solvents(Fig.6).Thesetemperaturesincrease dueto(i)theco-solventstreamexothermicallycondensing inthecolumnand(ii)thewaterbeingunabletoendother- micallyevaporate.Iftherewasnoincreaseintemperatures inthedesorber,itisdoubtfulthatCO2wouldbesufficiently stripped:thedrivingforcetodesorbCO2mustbeprovided bysomethingelsenowthatlesswaterisbeingvaporized andnoco-solventiscomingtotheupperstages.Thissome- thingelseisheat.
4 Eventually,theadditionofco-solventformsatemperature bulklargeenoughsothatthewholepurposeofavoiding solventdegradationisdefeated(Fig.6).Therefore,thereisa captohowmuchco-solventofthiskindcanbeadded,and ofhowmuchincreaseinpressurecanbeattainedbythis methodology.
5 Astheco-solventcomesoutofthecolumnmixedwiththe leanamine (Fig.7), anewseparation stepisrequiredto removetheco-solventfrom thebottomstreamandkeep itinaclosedlooparoundthereboiler.
Overall,additionofaco-solventtypifiedbytheseriesof furansdoesnotseemtobeagoodideaforattaininghigher CO2deliverypressures.Thefactthatnoco-solventreaches
Fig.8–Vaporphasemolarfractionsofwater,amine,CO2andco-solventinadesorberwithisobutaneandnitrogen injection.Desorberwith5+2equilibriumstages.Therichsolventmolarflowrateis1kmol/h.Richloading˛=0.5,lean loading˛=0.2,temperatureatthereboilerof120◦Candtemperatureatthecondenserof35◦C.Theco-solventmolarflow ratesareprintedonthegraphs.
thedistillateimplyastrictcaponhowmuchpressurecanbe gainedbythismethodology.Withthisinmind,letusconsider thecaseforemployinghypervolatileco-solvents.
3.3. Desorberwithhypervolatileco-solvents
Byhypervolatileco-solvents,wemeanco-solventsthatarenot liquidsat25◦Cand101.325kPa.Tobemoreprecise,inthis sectionwewillconsiderthecasesofdimethyletherandisobu- tane,whoseboilingpointsarerespectively−24.8◦Cand−11.7
◦CfollowingtheAntoineparametersofYaws(2003).Addition- ally,purenitrogenhasbeenmodelledasaco-solventandits performanceispresentedinthis sectionaswell.Usingthe AntoineparametersprovidedbyYawsandSatyro(2015b),the boilingpointofnitrogenis−195.8◦C.Thismeansthatnitro- gencannotbeseparatedfromCO2bycondensation,butrather thatCO2itselfmustbecondensedoutofthedistillateincase thisco-solventisemployed.Inotherwords,nitrogenisnota practicalco-solvent,anditspresenceinthissectionismerely forillustrationpurposesasanexampleofacompoundwith veryhighvolatility.
Fig.8isverysimilartoFig.5,showingthevaporphasemolar fractionsofeach componentfora desorberoperating with isobutaneandwithnitrogenasco-solventsinjected atdis- tinctmolarflowrates.Thistime,however,onecanclearlysee
thattheco-solventpercolatesthewholecolumnandcomes outatthedistillate.Also,differentlyfrominthepreviousanal- ysis,thewaterconcentrationbulgeinS=5hasdisappeared.
Resultsfortheinjectionofdimethyletherarenotshownin Fig.8duetospacelimitations,andalsoduetothefactthat thecurvesobservedwiththisparticularco-solventfollowa trendinbetweenthoseobtainedbyinjectionofisobutaneand byinjectionofnitrogen.
Fig. 9 shows the temperature profiles in the desorber broughtbytheadditionofdimethyletherasco-solvent.As suggestedinthediscussionofFig.8,thetemperaturebulge causedbytheadditionofcompoundsintheseriesoffurans doesnotimmediatelyappearwhenemployinghypervolatile co-solvents.Indeed,itisseenthattheadditionofasmallFCOS
ofdimethyletherprovokesadecreaseintemperatureatthe bottomofthecolumnandanincreaseatthetop.Sincethecon- densationofco-solventisnolongerconstrainedtothebottom stages,thetemperaturesinthedesorberbecomemoreevenly distributed.Thisisnottosaythatasituationwillnotarise wherein atemperaturebulgecanbenoticed–itjustmight happen athigh co-solvent molarflow rates. Before that, a verynoticeable increaseintheoperationalpressuresofthe desorber canbeverifiedwiththeadditionofhypervolatile co-solvents.
Fig.9–Temperatureprofileswithdimethyletheras co-solvent.Desorberwith5+2equilibriumstages.Therich solventmolarflowrateis1kmol/h.Richloading˛=0.5, leanloading˛=0.2,temperatureatthereboilerof120◦C andtemperatureatthecondenserof35◦C.
Fig.10showsthesamesetoffeaturespreviouslydiscussed inFig.7,thoughtheresultsarenowmorecounter-intuitive.
Consider for example the plot in the upper-left corner of Fig.10.Thepressuresachievedbytheadditionofhypervolatile
co-solvents are clearly higher than those attained by the seriesoffurans,reaching500kPawithacomparativelysmall injectionofdimethylether.However,thistimethehigherpres- suresareprovidedbytheleastvolatileco-solvents:nitrogen ismorevolatilethandimethylether,whichismorevolatile thanisobutane,andyetitisisobutanetheco-solventthatis abletopressurizethedesorberthemost.Thekeytounder- standingthiscanbefoundinthebottom-leftcornerofFig.10.
Thehugemajorityofthenitrogeninjectedintothedesorber streamsupwardsandleavestogetherwiththedistillate,and thustherefluxratiodecreasessteeplyforhigherflowratesof nitrogen.Fordimethyletherandisobutane,therefluxratios are abitlarger,meaningthataparceloftheco-solventsis beingcondensedatthetopofthecolumnandbeingallowed torecirculate.Thisrecirculationcausestheconcentrationsof co-solventinbothliquidandvaporphasestobuildupmore thantheywouldotherwise.Itisthisbuildupthatallowsfor higher pressures to beachieved with isobutane than with nitrogen.
Inthebottom-rightcornerofFig.10,onecanseethatthe amountofdimethyletherandisobutaneleavingatthebot- tomfraction ofthedesorber together withthe lean amine isnotnegligibleatall,whereasthatofnitrogenapproaches 0.2%atbest.Infact,inthecaseofisobutane,thecondensa- tionoftheco-solventbecomessorelevantthataninflection in the molarfractionobtained inthe distillate isobserved
Fig.10–Resultsforsimulationswithhypervolatileco-solvents:pressureofthecolumn,totalheatduties,refluxratioand boil-upratio,co-solventconcentrationsintheproductstreams.Desorberwith5+2equilibriumstages.Therichsolvent molarflowrateis1kmol/h.Richloading˛=0.5,leanloading˛=0.2,temperatureatthereboilerof120◦Candtemperature atthecondenserof35◦C.ThestarsmarkthehighestevaluatedvalueofFCOSbeforethetemperatureatanystageofthe columnreaches122◦C.
forincreasinglyhighFCOS (andincreasinglyhighpressures).
Athighco-solventflowratesFCOS,isobutanebehavesmuch likeoneofthefuranderivativesanalyzedinSection3.2:the co-solventbarely reaches thetop ofthe column, and both thereflux ratioRD and the co-solventconcentrationinthe distillateyCOS fallsteeply.Simultaneously,the formationof abulkofisobutaneatthebottomofthedesorbercreatesa clearthresholdatFCOS=0.0888kmolkmol/handp=390kPa, abovewhichthetemperaturesintheupperstagesofthecol- umnrise above 122 ◦C.Thishas notbeen observed either fordimethyletherorfornitrogen,andthusonlythecurves referringtoisobutanearemarkedwithastarinFig.10.Inter- estingly,thus,thoughtheadditionofisobutanedeliversafast increaseindesorptionpressureswithcomparativelylowco- solvent flow rates, this increase is capped at p= 390 kPa, whereas nosuchcapisobserved fordimethyletheror for nitrogen.
Overall, hyper volatile co-solvents appear to be more promisingthan the chemicals exemplified bythe series of furans. Since the co-solvent percolates all the way up to the distillate, there is enough driving force to desorb CO2
evenwithoutlargeshiftsintemperature.Recirculationofthe co-solventthroughoutthe whole columnallowsforhigher pressures tobeachievedforsmallerflow ratesofadditive.
Finally,thoughsomeco-solventleavesthecolumnmixedwith the lean amine, its bulk can befound in the vapor distil- late together with CO2. Recoveryof the co-solvent can be performedbypressurization andcoolingofthedistillateor directlythroughchilling,dependingonthedifferenceofboil- ing points of vapor products. The boiling point of CO2 is
−78.5◦Cat101.325kPaaccordingtotheparametersofYaws andSatyro(2015a),thusquitefarfromtheboilingpointsof dimethyletherandisobutane.
However,we must keepinmind that one ofthe objec- tivesofthisapproachistoreducethecompressiondutiesof theCO2captureplant.Letusconsidertheexampleofhigh- pressure desorptionwithdimethylether.On theupper-left cornerofFig. 10,oneseesthatthedistillate streamcanbe producedataround500kPawhen0.185kmol/hofdimethyl etherisinjectedintothereboiler.Thisisa165%increasefrom thedeliverypressureobtainedwithouttheadditionoftheco- solvent.Atthesametime,aparcelofthedimethyletherwill comeoutwiththedistillate.Intheaforementionedexample, themolarflowrateofvaporproductis360%higherthanthat whennotemployingtheco-solvent.Themethodtorecover thedimethyletherintheCO2streamwilldependontheavail- abilitiesatthe CO2 captureplantlocation.Ifthereare cold streamsthatcanbeused,perhapschillingisaproperalter- native fordimethylether condensation.Otherwise, cooling andcompressionmightbeabettersolution.Todiscussthese twoalternatives,wehaveemployedtheAntoineparameters ofCO2obtainedinYaws(2003)toperformflashcalculations ontheventproductofthedesorber.
Tocontinueontheexampleofhigh-pressuredesorption withdimethyletherasaco-solventdeliveringCO2at500kPa:
thedistillatecomesoutwith21.1%CO2,78.3%dimethylether and0.6%waterat35◦C.Ifonechoosestosimplycompress and cool down this product in acompression train, keep- ingthe temperatureat35 ◦C,onewillseethat at1000kPa thereisstill55.5%dimethyletherinthevaporstream,then at1500kPathisvalueisreducedto33.7%,thenat2000kPa thedimethyletherconcentrationis22.7%andsoon.Itisonly ataround 5900kPaand35 ◦Cthatthedimethylethercon-
centration inthe vaporstream fallsbelow1%, and thatof CO2consequentiallyreachesabove99%.Whatthismeansis that,althoughthepofcompressionwillbereducedwiththe useofdimethylether,theamountofgasbeingcompressed isincreasedsincenowitencompassesthedimethyletheras well.DependingontheconditionsoftheCO2captureplant, chillingtheproductcouldbemoreappropriate.Keepingacon- stantpressureof500kPa,thedimethyletherconcentration inthevapor fallsto49.5%at0◦C,then to32.2%at−10 ◦C andsoforth,finallyreachingbelow1%at−53◦C.Otherwise, one could consider a combination ofchilling and pressur- ization:at1000kPathedimethyletherconcentrationinthe vaporproductreachesbelow1%at−36◦C,andat1500kPa it isat−24◦C.Wewillrefrainfrom goingintoodeepwith regardstodimethyletherrecoveryalternatives,butwewould liketostressoutthattheseconsiderations shouldbetaken intoaccountbeforeassertivelystatingwhetherhigh-pressure desorption with the injection of co-solvents is feasible or not.
Tosummarizetheresultsofthisexerciseonhypervolatile co-solvents:
1 Hypervolatileco-solvents(solventsthataregaseousat25◦C and101.325kPa)candeliverhigherpressuresthanregular co-solventssuchasthoseofthefuranseries,inasmuchas theyareabletopercolatethewholedesorberandreachthe distillate(Fig.8andFig.10).
2 Withhypervolatileco-solvents,therecirculationofthesol- ventinsidethecolumnisafactorthatstronglyimpactsthe pressuresreachedinthedesorber.Withthatinmind,avery volatileco-solventmightbeworsethanalessvolatilesol- vent,sincethelattercanbeeasilyrecirculatedwhilethe formermightjustleavethedesorberinthedistillate(which, of course, depends on how the condenser is designed) (Fig.8andFig.10).
3 Asthe condensationof co-solventisa lesser issuewith hypervolatileco-solvents,temperaturebulgesarelargely avoided. Simultaneously, the fact that the co-solvent reachesthedistillatemeans itprovidesdrivingforcesfor thestrippingofCO2.Thisraisesthethresholdforhowmuch co-solventcanbeaddedtothecolumn,andofhowmuch pressurecanbegainedwiththisaddition(Fig.9).Isobutane isafineexampleofaco-solventthatliesinthethreshold betweenhyper-volatileco-solventsandthoserepresented bytheseriesoffurans,behavinglikeeitherofthemdepend- ingontheoperationalconditionsofthedesorber.
4 Thehypervolatile co-solvent mostlikelyleaves the col- umnbothinthedistillate asinthebottomproduct, but mainlyinthedistillate.Thisco-solventinthedistillatecan berecoveredwithcompressionandcoolingorwithchilling.
Aspecificcase-by-caseanalysismustbeperformedtofind whichalternative,ifany,enablestheuseofhigh-pressure desorption.Theco-solventinthebottomproductmustbe recoveredwithasecondaryseparationprocess.
Thelastpointisperhapsoneofthemostimportantcon- clusions ofthiswork.Ifit istruethathigherpressures are achievedwhentheco-solventisallowedtoreachthedistillate butalsocondensesandrecirculateinsidethedesorber,then itisinevitablethataproperco-solventforhigh-pressuredes- orptionwillcomeoutfractionedbetweenthevaporandliquid productsofthestripper.Thenonewillrequiretwoextrasepa- rationsteps,notmerelyone,inordertorecovertheco-solvent.
4. Conclusion
High-pressuredesorptionhasbeenevaluatedasanalterna- tiveforproducingCO2athigherpressureswhilstkeepingthe maximumsolventtemperaturebelow120◦C,thusavoiding aminedegradation.Ashortcutmethodologyhasbeendevel- opedto quicklyevaluateaseries ofcandidate co-solvents, though this methodology is handicapped by the fact that itignores theactualconditions ofthe desorberasawhole (refluxand boil-up ratios,forexample). In due course,the modellingandsimulationofthestripperhasbeenperformed withtheinjectionofaseriesofco-solventsoflowtomoderate volatilityandthenwithaseriesofhypervolatileco-solvents.
Lowvolatileco-solventssuchas2-methyltetrahydrofuranand tetrahydrofurandonotseemtoprovidepressureshighenough tojustifytheirutilization.Simultaneously,theircondensation inthedesorberpossiblycreatesatemperaturebulgethatlim- itshowmuchpressurecanbeattainedthroughthisapproach.
Alternativehypervolatileco-solventscondenselessandper- colatethedesorberallthewayuptothedistillate,providing higherpressuregainsandavoidingtheformationoftemper- aturebulges.Thistrendisotherwisesubvertedinthecaseof nitrogen,whichissovolatilethatit simplyleavesthedes- orberwithlittle tonorecirculation,building comparatively small amounts of pressure.As such, there seems to be a limitedvolatilityrangerequiredfortheproperdesignofhigh- pressuredesorptionwithco-solvents.Nevertheless,thisrange isdefinedbythespecificationsinwhichthedesorbercolumn isoperated,specificationswhichhavebeenproposedinthis studyonlyassurrogatesforthesakeofanalyzingtrendsand identifyingpatterns.
Theuse ofvolatile co-solvent injectionas a means for recoveringCO2athigherpressuresseemstobetheoretically feasible and a promisingalternative process configuration.
However,itisalsosubjecttoaverycarefuloptimizationprob- lem.Asuitableco-solventmustmakeacompromisebetween beingvolatileenoughtodeliverhighpressures andnottoo volatilesothatitwillstillbeabletorecirculate inthedes- orber.Additionally,itmusthavesuchpropertiessothatitis easilyrecoverablefrombothliquidandvaporproductswith- outincurringintoomanyextraoperationalandcapitalcosts.
Wearehopefulthatthepreliminaryanalysisperformedinthis workcanshedlightonthetrade-offsinherenttothisnovel high-pressuredesorptionprocess.
Symbol Units Meaning
Latinletters
B kmol/h Bottomproduct
D kmol/h Distillate
F kmol/h Feedmolarflowrate
fCOS mol
co-solvent/mol water
Co-solventfraction
k1,k2,k3 — Parametersofsoftmodel
L kmol/h Liquidmolarflowrate
N — Numberofinnerstagesof
desorber
ni mol Numberofmolsofi
p kPa Totalpressure
pi kPa Partialpressureofi
Q MJ/kgCO2 Totalregenerationduty QC MJ/kgCO2 Condenserduty QCOS MJ/kgCO2 Dutyforrecoveryof
co-solvent QR MJ/kgCO2 Reboilerduty
RB — Boil-upratio
RD — Refluxratio
S — Stageofthedesorber
T K Temperature
V kmol/h Vapormolarflowrate
xi — Molarfractionofiinliquid
yi — Molarfractionofiinvapor
Greekletters
˛ molCO2/mol
amine
Loading
H kJ/mol Enthalpyofphasechange
1,2,3 — Degreesofadvancement Subscripts
CO2 ReferringtoCO2
COS Referringtothevolatileco-solvent H2O Referringtowater
MEA Referringtomonoethanolamine FEED Referringtotherichaminefeed Superscripts
abs Referringtoabsorption
app ReferringtotheaminesolventwithoutCO2
eff Referringtotheaminesolventonce reactedwithCO2
fresh Referringtotheaminesolventwithout CO2norco-solvent
sat Referringtosaturation vap Referringtovaporization
Declaration of interests
The authors declare that they have no known competing financialinterestsorpersonalrelationshipsthatcouldhave appearedtoinfluencetheworkreportedinthispaper.
Acknowledgements
ThisresearchwasfundedbytheFacultyofNaturalSciencesof theNorwegianUniversityofScienceandTechnology(NTNU).
Appendix A
TheAntoineequationforcalculatingsaturationpressuresis:
log10
psati 0.13332=Ai− Bi Ci+T−273.15
WherethetemperatureTissuppliedinKandthesaturation pressurepsatisreturnedinkPa.ThecoefficientsA,BandCfor differentcomponentsareshowninTableA1.Thedimensions
TableA1–Antoinecoefficientsforthecalculationofvaporpressure.
Component A B C Source
Water 8.05573 1723.6425 233.08 (1)
Monoethanolamine 7.44237 1560.9667 171.200 (2)
Carbondioxide 7.58828 861.82 271.883 (3)
Furan 7.13277 1145.36 238.023 (3)
Tetrahydrofuran 7.10537 1256.68 232.621 (3)
2-methyltetrahydrofuran 7.13891 1339.48 234.353 (3)
3-methyltetrahydrofuran 6.99166 1430.57 210 (3)
Dimethylether 7.19658 984.579 252.976 (3)
Isobutane 6.93388 953.92 247.077 (3)
Nitrogen 6.72531 285.5727 270.09 (1)
Sources:1=YawsandSatyro(2015b),2=YawsandSatyro(2015a),3=Yaws(2003).
TableA2–Polynomialcoefficientsforthecalculationofgasheatcapacity.
Component a b×103 c×105 d×109 e×1011
Water 33.174 –3.2464 1.7437 –5.9796 —
Monoethanolamine 33.174 –3.2464 –31.976 158.3 –3.2344
Carbondioxide 27.437 42.32 –1.9555 3.997 –0.029872
Furan –13.779 334.89 –22.273 –69.36 –0.81619
Tetrahydrofuran 32.887 24.554 60.226 –623.8 18.528
2-methyltetrahydrofuran –15.65 607.52 –36.17 79.1 —
3-methyltetrahydrofuran –15.65 607.52 –36.17 79.1 —
Dimethylether 34.668 70.293 16.53 –176.7 4.9313
Isobutane 6.772 341.47 –10.271 –36.85 2.0429
Nitrogen 29.342 –3.5395 1.0076 –4.3116 0.025935
Source:Yaws(2003),exceptnitrogen,whichcomesfromCoker(2007).
ofthesecoefficientsarerespectivelynone(Aisadimensional), KandK.
Theheatcapacityofasinglecomponentinthegasphase isgivenby:
CP,i=ai+bi·T+ci·T2+di·T3+ei·T4
WherethetemperatureTissuppliedinKandtheheatcapacity CPisreturnedinJ/mol·K.Thepolynomialcoefficientsa,b,c, dandefordifferentcomponentsareshowninTableA2.The dimensionsofthesepolynomialcoefficientsarerespectively J/mol·K,J/mol·K2,J/mol·K3,J/mol·K4,andJ/mol·K5.
TableA3–OrganiccompoundsandthetotalpressureattainedinthereboilerforMEA30%wt.when␣=0.2,fCOS=0.1and T=120◦C.CaseA:co-solventcanberecoveredasliquidat25◦Cand101.325kPa.
Structure Name Reboilerpressure/kPa Hazards
2,3-butadien-1-ol 959.6
Vinylformate 753.9 couldnotfindinformation
3-methoxy-1-propene 394.8
1,2-dimethylcyclopropane 374.3/343.7 unstable
Dimethylacetylene 369.3
Divinylether 357.9 unstable
3-methyl-1-butyne 350.5
Propyleneoxide 347.7/322.6/319.8
Methylvinylketone 343.0