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Combustion and Flame
journalhomepage:www.elsevier.com/locate/combustflame
Computationally efficient coarse-graining XDEM/CFD modeling of fixe d-b e d combustion of biomass
Jingyuan Zhang
a, Tian Li
a,b,∗, Henrik Ström
c,a, Terese Løvås
aaDepartment of Energy and Process Engineering, Faculty of Engineering, NTNU — Norwegian University of Science and Technology, Trondheim, Norway
bRISE Fire Research, Tiller 7092, Norway
cDivision of Fluid Dynamics, Department of Mechanics and Maritime Sciences, Chalmers University of Technology, SE-412 96 Gothenburg, Sweden
a rt i c l e i nf o
Article history:
Received 16 November 2020 Revised 10 November 2021 Accepted 11 November 2021
Keywords:
CFD Biomass
Fixed-bed combustion Coupling
a b s t r a c t
Inthe multi-scalemodeling ofadense particlesystem, the particlephase and thegas phase canbe modeledonvastlydifferentscales.Thecouplingbetweenthetwomodelshasacriticalinfluenceonthe predictionsobtainedfromthecombinedframeworkbutcanbeaccomplished inavarietyofwaysun- derdifferentassumptions.Inthiswork,atransient3Dmodelusinganewcouplingapproachforfixed- bedcombustionofbiomassispresented.ThedevelopedmodelisformulatedasanEulerian-Lagrangian framework.Aparticlegrid,generatedbasedonthefluidgrid,isappliedasatransfergrid,andadiffu- sionoperationisimplementedtosmooththeinteractionsbetweenthegasphaseandtheparticles.The interactionsbetweengasand solidphasesaswell asthe radiativeheattransferbetweenparticlesare considered.Theparticlemotionisresolvedbythesoft-spheremodel,whereastheconversioniscalcu- latedbasedonathermallythickparticlemodel.Allsub-modelsareoptimizedtoenhancecomputational efficiency.The3Dmodelisvalidatedbycomparingthesimulationswithlaboratory-scaleexperimentsfor afixed-bedoperatedincounter-currentcombustionmode.Thekeysimulationparametersareconfigured bysensitivity analysis.The simulationresults areingoodagreement withthe experimentalmeasure- ments,and thecombustion regimeswithdifferentairinletconditionsarewell captured.Thecoupling effects arediscussedindetail.The particlegridsizeinfluencesthe predictionofthe transientresults, andtheinterplaybetweentheheattransfermechanismsinsidethefixed-bedandthecouplingscheme isthoroughlyanalyzed.Bothinter-particleradiationandgas-to-particleconvectionplayessentialrolesin theheattransferinsidethefuelbed,whiletheinter-particleheatconductioncanbeneglected.
© 2021TheAuthors.PublishedbyElsevierInc.onbehalfofTheCombustionInstitute.
ThisisanopenaccessarticleundertheCCBYlicense(http://creativecommons.org/licenses/by/4.0/)
1. Introduction
Asacarbon-basedrenewableenergyresource,biomassisasub- stituteforfossilfuels suchascoal.Powergeneratedfrombiomass is mainly from thermal conversion processes. Most plants use grate-fired systems for their simplicity and versatility. The grate furnacehasalowconstructioncostandcanbeoperatedwithvar- ious feed materials with a wide range of moisture contents [1]. However, the emissions are not only due to the feed but highly influenced bytheoperatingparameters [2].Inthisrespect,abet- ter designofthegratefurnacecanimprovecombustionefficiency andreducetheemissions.Thedetailedinformationfrominsidethe furnacethat isrequiredforoptimizationcanbe hardtomeasure.
Complementarytoexperimentalmethods,computationalfluiddy-
∗Corresponding author.
E-mail address: [email protected] (T. Li).
namics(CFD)simulationisanalternativetooltooptimizethecom- bustionprocessofagrate-firedfurnaceowingtoitscosteffective- nessandfastturnovertime.
To capture the thermochemical conversion of biomass in the fuel bed and the subsequent gas phase conversion in the free- boardregion,atransientmulti-phase simulationisneeded. There are two main approaches in conventional CFD regarding multi- phasemodels.ThefirstoneistheEulerian-Eulerianapproach.One exampleusingthisprincipleistheso-calledporousmedia model (PMM).TheNavierStokesequations(includingtheconservationof mass, species and energy) for the gas phase are solved using a phase fraction approach, and related source terms that describe the momentum, mass and energy transfer between the gas and solid phases. The particle sub-modelsare registered to the com- putationalgridstocalculatethesourceterms.Onecellcancontain severalidenticalparticlesorevenacertainfractionofoneparticle [3].The inter-particle momentum andmass transfers are usually ignored.Theinter-particleheattransfercanberesolvedbythepar-
https://doi.org/10.1016/j.combustflame.2021.111876
0010-2180/© 2021 The Authors. Published by Elsevier Inc. on behalf of The Combustion Institute. This is an open access article under the CC BY license ( http://creativecommons.org/licenses/by/4.0/ )
ticle sub-modelsonthe surfaceheatbalance, orby resolvingthe energycontinuityequation forthesolidphase,whichregardsthe particlesasacontinuum[4].PMMcanbecomputationallyefficient todealwithalargenumberofparticles,butitrequiresadditional sub-modelstogetsolidpropertiesintermsofacontinuousphase fromindividualparticles.Thismodelapproachalsocannotdescribe themovementofparticlesfromfirstprinciples,astheinformation aboutindividualparticleshasbeenaveragedout.Insomestudies, extramodelsareemployedtopredictbeddeformationduetopar- ticleshrinkage[5].
The other approach is the Eulerian-Lagrangian approach. The gasphaseisstillresolvedbytheNavierStokesequations,whilethe particles are describedby the extended discrete elementmethod (XDEM). In theclassical discrete elementmethod (DEM) method, thepositionandmotionintimeandspaceofeachparticleorpar- celaretracked.XDEM extendstheDEMbyaddingpropertiesand various processesattachedtotheparticle.Forexample,thesingle particlethermalconversionmodelwiththeconsiderationofintra- particle heat transfer canbe coupled to theDEM usingthe soft- sphere modeltocalculatetheparticlecollisions.Plentyofstudies of such XDEM/CFD simulations (or DEM/CFD in some literature) have been conductedin thepast decade. PetersandBruch et al.
[6,7] implementeda thermallythickparticlemodelinto theDEM framework.Theinter-particleheattransferthroughconductionand radiation ismodeled, andthe simulations ofbiomasscombustion were conductedunderfixed-bedconditions.Wieseetal.[8]mod- eled particle collisions withcylindrically shaped particles in the DEM/CFD framework for pellets. In their simulations, a transfer gridwasemployedtothedatatransferbetweengasandparticles.
Mahmoudi etal. [9] modeled the beech woodchips combustion in a fixed-bed in the DEM/CFD method. A good agreement be- tween measured andsimulatedbed massloss andbedtempera- turewasobtained.Furthermore,asimulationofaplant-scalemu- nicipal solid waste (MSW) incineration on grates has been pre- sentedbyWissingetal[10].
The XDEM/CFD approach can however capture multi-physics phenomena and provide more detailed information. It is usually quitecomputationally costlyastheparticlesearchinthecollision model andthe thermally thick particleconversion model require massivecalculationtimewhentheparticlenumberbecomeslarge.
Mehrabianetal.[11]implemented anumericallyefficientparticle conversion model and a particle position rearrangement strategy to reducecomputational costina gratefurnacesimulation.How- ever,themotionoftheparticlesderivedby theactual mechanical motionalongwiththegrateandshrinkage-inducedcollapseisim- portanttopredictthefuelbedlocalignitionandflamestability.
Apartfromtheconcernaboutthecomputationalefficiency,an- otherissueabouttheXDEM/CFDapproachisthecouplingbetween the two models. When the particle size is larger than the flow scale that needs to be resolved for the gas phase, the particles will be larger than one computational cell andthe data transfer between the CFDmodel andXDEM is nolonger straightforward.
In conventional DEM/CFD modeling, the particle data is directly transferred betweenthecellinwhichtheparticle’scentroidislo- cated, because,forthe gasphase the particleis still viewedasa Lagrangian point particle (LPP). Therefore, the inter-phase trans- fers are modeled by 0-dimensionalmodels, and forparticle con- version sub-modelstheassumptionisthatthecellshouldbeable to provide the gas fields that are infinitely far fromthe particle surface.Therefore,forthecouplingbetweenthegasandlargepar- ticles, special schemes forthe datatransfer between theparticle sub-modelsandthesub-particle scalecomputationalgridsarere- quired.
In fact, the coupling of ǣlarge particlesǥ with a continuous phase is a common issue in various research fields. Sun et al.
[12] made a review over the so-called ǣcoarse-grainingǥ meth-
odsandsummarizedfourmainmethods:particlecentroidmethod (PCM),thedividedparticlevolumemethod(DPVM),thestatistical kernel method(SKM) and the two-grid method (TGM).All these methodsareaimingtomaptheparticlepropertiesgeneratedfrom aLagrangianpointtoanEulerianfieldtosmooththecouplingbe- tween thesolid phase andthe gasphase. Thissmoothingis typ- ically intended to increase the robustness of the solver and de- creasethedependenceoftheobtainedsolutionon thenumerical gridsandsettingsused.However,mostofthesestudiesfocusedex- clusivelyonhydrodynamics,whereas one mayexpectthe various couplingissues tobe all themorepronounced innon-isothermal reactiveflows.
Itis alsovery importantthat thecouplingmethod canrecon- struct the gasphase information required by the assumptions of the particle sub-model, when it is used to describe the particle conversionprocessunderreactingconditions.Itisessentialtoen- surethe applicabilityof theseextended sub-modelsinthe simu- lation. Inour previous study[13], the effects on the simulations ofthesingleparticlethermalconversionprocessbyusingdifferent coarse-graining methods were evaluated. The studyshowed that thecouplingschemeisanintrinsicpropertyofthecombinedmod- elingframeworkandthatitisextremelydifficult(ifnotpractically impossible) to choose coupling parameters that donot influence theresultsinanyway.Thechallengesincouplingwillbemorese- vereinfixed-beds,duetotheclosepackingattainedinsuchbeds.
However, this issue isnot studied carefully inmost of the work onthesimulationoftheconversionofbiomassinfixed-bedsusing theXDEM/CFDapproach.
Theobjectiveofthisworkistodevelop acomputationallyeffi- cientmodelbased ontheXDEM/CFDapproachforthesimulation of the combustion of biomass particles. The model will be val- idatedagainst experimental measurements. Specialattention will bepaidtothecouplingbetweentheparticlesandthegasphasein the combinedmodeling framework. The thermalconversion pro- cessinalaboratory-scalefixed-bedwillbeanalyzed byusingthe simulationresults.
2. Mathematicalmodeling
The model used in this work is in an Eulerian-Lagrangian frameworkdevelopedusingOpenFOAM®.Thegasphaseissolved usingtheNavierStokes equationsandtheheat andspeciestrans- port equations. The presence ofthe particle is considered by in- troducingthephasevolumefractionandthesourcetermsintothe equationswithspecificcouplingmethods,whichwillbedescribed indetail inSection 2.2.The governingequations andthe calcula- tionofthermophysicalpropertiesofthegasmixturearepresented inourpreviouswork[13].Inthiswork,theinletsuperficialgasve- locityofthefixed-bedisbelow0.42m/s,soonlythelaminarflow regime is considered. A turbulencemodel can howeverbe easily employed inthe developedmodeling framework.Forthe particle sub-models,thecorrelationsthatfitinthecorrespondingturbulent flowregimesarepreferred.Usually,such correlationsonlyrequire generalflow informationratherthandetailedturbulenceinforma- tionasinput.Theoptimizationofthecomputationalefficiencyde- scribedinSection2.4islimitedtofixedbeds.Iftheparticleshave fiercemotions,forexamplein afluidized bed, thecurrentmodel mayfailinpredictingthemovementoftheparticles.
2.1. XDEMmodel
2.1.1. Particlemotionmodel
The particle momentum isgoverned by Newton’s second law.
Thepotentialashlossduetobreakageduringcollapsesorbedmo- tion is not considered in the current model, as well as the ash transformations, which maychange the structure of the ashand
create larger agglomerates. The conventional drag force models, such as the Ergun [14] and Wen&Yu [15] drag correlations, will verylikelyover-predictthedragforceactingoncharparticleswith an integral thick andporous ashlayer, resulting inan underesti- matedminimumfluidizationvelocity.Togetridoftheinterference from the drag model,and considering that in the fixed-bed,the motionoftheparticlesisagravity-drivenprocess,onlythegravity forceandthecontactforcesareconsidered:
midUip dt =
n
j=1
Fci j+Fgi, (1)
Ii
d
ω
ipdt = n
j=1
Mi j, (2)
wheremiandIiarethemassandmomentofinertia ofparticlei, respectively, Uip is the velocity of theparticlei,
ω
ipis the angular velocityofparticlei,Fci j andMi j arethecontactforce andcontact torqueactingonparticleibyits jthcontact(eitherwithaparticle ora wall),respectively,nisthe numberoftotalcontactsforpar- ticle i, Fgi is the gravity force actingon paticle i. The soft-sphere collision modelisimplementedtocalculatethecontactforce and torque.FurtherdetailscanbefoundinFernandesetal.[16].Inthis study,themotionofcylindricalparticlesarecalculatedasspherical particleswithavolume-equivalentdiameter.2.1.2. Particleconversionmodel
Alayer-basedthermallythickparticlemodelisemployed[3,17]. The intra-particle heat transfer in the radial directionis consid- ered. Itisassumedthat theconversionsub-processes:drying,de- volatilization andcharburnout,occurininfinitelythinfronts,and these fronts divide the particle into fourlayers: wet woodlayer, dry woodlayer, char layerand ashlayer. The conversion ofeach sub-processiscalculatedbyseparatesub-models.Theparticlesub- modelsareprovidedintheAppendix,andmoredetailedmodelde- scriptionsarepresentedinourpreviouswork[13].Still,compared withthemodelin[13],thereare some adjustmentsmadeinthis work.Firstly,athresholdof1%oftheparticle’soriginalmassisde- fined onevery layer todetermine whetherto calculateheat con- ductioninsidethelayer.Ifthelayermassislessthanthethreshold, thentheheatconductionequationforthislayerwillnotbesolved andthelayer temperaturewill beassignedasthetemperatureat the outer front. Bydoing this, solving fortheheat conduction in a very thinlayer isavoided, anda muchlarger time step incal- culating theparticle heattransfercould beapplied withoutcaus- ingnumericaldiffusionandtemperatureoscillations.Italsogreatly enhancestheoverall computational efficiencyof theparticlesub- models. It should be noted that a proper thermal-mass thresh- oldmayfurtheroptimizethecalculation,whichrequiresfuturein- vestigations.Secondly,sincethecharburnoutsub-modeldoesnot consider the competition for oxygen with the combustible gases released fromthe devolatilization process that resultsin a radial flow (Stefan flow)in thiswork,therefore charburnoutis treated as a sequential process that may be initiatedonly after the de- volatilization hasbeen accomplished. Anotheradjustment is that inthepreviouswork,theporosityoftheashlayerisafixedvalue, whileinthiswork,theporosityiscalculatedbyassumingtheash intrinsicdensityisaconstant.Thisisduetotheinsightsfromthe parameterstudyabouttheshrinkagefactor
η
forthecharburnoutprocess, which is the volume ratio between the converted char layerandthegeneratedashlayer[13],thatisconductedinalater section. Thecalculatedporosityismorerealistic whenaccounting forvaryingshrinkagefactors.Alltheotheradjustmentsofthesub- modelswillbepresentedinthefollowingsections.
2.1.3. Surfaceheatandmasstransfermodel
Inthiswork,becausetheadiabatic wallboundaryconditionis used,theheatconductionandradiationbetweenthewallandpar- ticlearecurrentlyneglected.Theheatbalanceequationatparticle surfaceisthusformulatedas:
qin,i=qconv,i+ n
j=1
qcond,ji+qrad,i, (3)
where qin,i is the heat flow rate into particle i through the sur- face,andthispartof theheat causestheparticle temperatureto increase,andisconsumedby endothermicsub-processes, suchas drying.qconv,iistheheat exchangeratebetweenparticlei andits localsurroundinggasbyconvection,whichcanbecalculatedas:
qconv,i=hcAp,i
(
Tg−Tp,i)
, (4)whereAp,iistheparticlesurfacearea,TgandTp,iarethelocalgas temperatureandparticlesurfacetemperature, respectively,andhc
istheheattransfercoefficient. Forcylindricalparticlesina fixed- bed,theNusseltnumber(Nu)correlationproposedbySinghaletal.
[18]is used in this work.
Nup=hcdp
kg =1.77+0.29
ε
−0.81Re0p.73Pr0f.50, (5) wheredpistheparticlediameter,kgistheheatconductivityofthe gasphase,ε
isthelocalbedporosity.qcond,jiistheheatexchange ratebetweenparticles jandidue toconduction.Inafixed-bed,conductionismainlyduetoparticle- particle static contact, and the equation proposed by Batchelor etal.[19] andmodifiedby Zhou etal.[20] is adopted.The sim- plifiedconductionqcond,jicanbecalculatedas:
qcond,ji= 4rc,i j
Tp,j−Tp,i 1/kp,i+1/kp,j, (6)wherekp,i andkp,j aretheheat conductivityforparticlesi and j, respectively,rc,i j isthe particle-particle contactradius,which can be obtainedfromthe DEM simulationbased onthe Hertzelastic contacttheory.HeretheHeron’sformulaisemployedtocalculate rc,i j:
rc,i j=2A
di j, (7)
A=
s
(
s−rj)(
s−ri)(
s−di j)
, (8)s=
(
rj+ri+di j)
2 , (9)
whererjandriaretheradiusofparticles jandi,respectively,and di jis the distance between the centroids of particles jandi.
ThelastterminEq.(3),qrad,iistheheatexchangeratebetween particleianditssurroundingenvironmentbyradiation.Acommon practiceistocreatea radiationcontrolvolume,based onparticle i’s position, andsearch forthe particle’s immediateneighbors to calculateanequivalentlocalradiationtemperatureTeq,i[8,11].Then qrad,icanbecalculatedas:
qrad,i=
σ
f(
Teq,i4−Ti4)
, (10) where,
σ
and f are the emissivity, the StefanBoltzmann con- stant and the view factor, respectively. To avoid a large number ofcomputationallyexpensiveparticlesearches,here, theimmedi- ateneighborsareapproximatedbythecontactparticlesforparti- clei,which arealreadycalculated intheDEM step.Assuming all thecontactscanbetreatedequaltoparticlei,theequivalentlocal radiationtemperatureforparticleicanbecalculatedas:Teq,i4=
α
Tg4+(
1−α )
1nnj=1
Tj4, (11)
Fig. 1. Two-grid method.
where
α
is the gasphase fraction,and thequartic root meanisused.
The masstransfer ofreactantstothe particlesurfaceiscalcu- latedthrough the masstransfer coefficienthm,whichis obtained bytheSherwoodnumber(Sh).TheanalogoftheNucorrelation is employed:
Shp=hmdp
De,g =1.77+0.29
ε
−0.81Re0p.73Sc0f.50, (12) whereDe,gistheeffectivediffusivityofthegasphase.2.2. Couplingbetweengasandparticle
The couplingbetweenthe XDEM andthe CFDmodelincludes twoparts.Thefirstistosamplethegasphasepropertiesrequired by the particle sub-models. Because the particles are treated as point particles in thefluid model, thedetails of theflow around theparticles arenot fullyresolved. Asaresult, point-particlecor- relations arerequiredtocalculatethemass,momentumandheat exchangebetweentheparticleandthesurroundingfluid.Thethe- oreticalrequirementsonthesamplingaregovernedbythederiva- tion of the sub-model itself. For example, when calculating the heat transfer using the Nu number correlation, one wouldwant thesamplingtoprovidethefar-fieldgasphasetemperature.Inthis step,theTGM[21]conceptisadopted.TGMisanefficientcoarse- grainingmethodtodealwithalargeparticlenumber,asthecom- putational cost is independent from the particle number [13]. A particlegridisgeneratedfromthefluidgrid.Theparticlegridcell size islarger than thatof thefluid grid,andalsolarger than the particle diameter. There are no governing equations resolved on the particle grid. It is only used to transfer andaverage the gas information to theparticles. Since the particlegrid andthe fluid grid are bothfixed, oneefficient waytomap thegas datato the particle grid isto createa grid cellID matching table beforethe simulation,asshowninFig.1.Whenthefluidgridcellispartially overlappedwithdifferentparticlegridcells,itwillbe assignedto the closest particle grid cell according to its centroid. In such a situation,theparticlegridcellsrepresentedbytheIDmatchingta- bleareapproximationsoftheparticlegridcellsgeneratedinitially.
Thismethodisevenmoreconvenientwhenunstructuredmeshis usedforthefluidgrid.Aftereveryfluidtimestep,theparticlegrid willcollectthemeanvaluesaccordingtothetable.
Thevolumetricmeanisusedinthedatamapping,andthegas phasepropertiescanbecalculatedas:
φ
pg,i=∀j∈pg,i
Vf g,j
φ
f g,j
∀j∈pg,i
Vf g,j , (13)
where
φ
pg,i andφ
f g,j represent anygiven gas phase property in ithparticlecelland jthfluidcell,respectively,Vf g,j isthecellvol- ume of jth fluid cell. The gas phase properties includes temper- ature,speciesconcentration,densityandthermal-physical proper- ties,suchasheatcapacityandheatconductivity.The second partofthe couplingis totransfer particledata to theCFDmodel.Thedatathatneedstobetransferredincludesthe mass and heat source terms (the momentum exchange between the gas and particle is neglected in this work), and the particle properties.Theseare,forexample,theparticlevolume neededto obtain the phase fraction, the equivalent particle absorption co- efficient andthe equivalentparticle scatteringfactor that are re- quiredbythegasphaseradiationmodel,whichwillbepresented inSection2.3.1.Becausetheparticlecanbe muchlargerthanthe fluid grid cell, the particle data need to be redistributed on the fluidgrid.Thisredistribution shouldconsidertheparticle’s physi- cal presenceinspaceandtherobustnessofthe solver,aswellas introduceaslittleadditionalspatialdiffusionofthedataaspossi- ble.Consequently,theredistribution oftheparticle dataneeds to beconfinedtoarelativelynarrowregionaroundtheparticlecen- ter.Inthis work,the diffusion-basedmethod(DBM) proposed by Capecelatroetal.[22] andfurtherdevelopedbySunetal.[12]is implemented.Theparticledatawillbetransferredtothefluidgrid cellwhereitscentroidislocated,then,beforethegoverningequa- tions ofthe gasphase are solved, a diffusionoperation isimple- mentedbysolving:
∂
S∂τ
=∇
2S, (14)where
τ
isthediffusiontimevariable,andSrepresentsanyparti-clescalardata.Theno-flux boundaryconditionshouldbe applied tothecomputationaldomaintoguaranteetheconservationofthe passivescalar Sduringsuch a diffusionoperation. When thedif- fusion has been accomplished, the particle data will result in a distributionthat isequivalenttothe distributionwithaGaussian kernel[12,23]. Forexample,the scalar Scan be the value of the particle’s volume. After the diffusion operation, the redistributed S field divided by the volume field of the fluid grid cell repre- sentsthe smoothedvolume fraction field ofthe solid phase. The length scaleb forthis diffusionoperation, whichis equivalentto thebandwidthinGaussiandistribution,isdeterminedbythetotal diffusion
τ
total byb=4
τ
total.Fordifferentparticledata,adiffer- entlengthscalecanbeassignedbyusingdifferentvaluesofτ
total. The DBMsmears particledata ateach particle’sposition without calculationofmassivegridsearching,whilethetotalparticlenum- berhaslittleimpactonthecomputationalexpenses[13].Theover- allcouplingmethodisillustratedinFig.2.There are two main benefits of combining the TGM and the DBM. The first is that by choosing a proper
τ
total, the DBM can avoid over-smearing the particle data instead of using the TGM also for the particle data redistribution. The second is that al- though acorresponding DBMsamplingmethodforthegas phase propertiesistheoreticallypossible(e.g.todiffusethegasdatathat aretemporarilystoredonaseparatemeshateachtime),manyfac- torsmayinfluencethesamplingresults,suchasmeshresolutions, meshtypes,anddiffusionoperationparameters. Itsnumericalac- curacyandefficiencyhave notbeenwell studied. Previousworks [23,24]usingtheDBMonlyappliedthesamesamplingmethodsas thePCM.The TGMcansampletheaveraged gasphaseproperties witha muchhighercomputational efficiency[13],which areless disturbedbytheGaussiandistributionofthesourceterms.Itshould benotedthat thecurrentapproachliesbetweenthe traditionalEulerian-Lagrangianmethods(e.g.particlesaresmallin relationto thefluid cell sizes)andthe particle-resolved methods (e.g.boundary-fitted grid orimmersed-boundarymethods andso on).Thisapproachavoidsthecomputationallyheavyfullyresolved calculationbutisnotabletofulfillthetheoreticalrequirementsof theEulerian-Lagrangianapproach.Acertain degreeofapproxima- tion hasto be introduced, such asthe particle grid size andthe lengthscalebintheTGMandtheDBM,respectively.Therelation betweenthecouplingparametersandtheireffectsonthesimula-
Fig. 2. Coupling method. The solid black lines are the particle grid, whereas the grey lines indicate the fluid grid.
tionneedstobeanalyzed.Byidentifyingtheintermediatecoupling length as an independent parameter of the coupling model, the couplingeffectsandthegridindependencefortheCFDsolvercan be studied separately in different respects. As mentioned above, the relevantconsiderations whenderiving theTGMandtheDBM formulations areindependent andpossiblyeven partlycontradic- tory. Thus, there is no reason to expect a priori that the same lengthscaleshouldbeusedinthesetwoaspectsofthecoupling.
2.3. Gasphasesub-models
2.3.1. Gasphaseradiationmodel
Thediscreteordinates(DO)model[25]isused tosolvethera- diative transferequation (RTE)forthe gasphase.Consideringthe particleeffects,assumingtherefractiveindexofthegasphaseis1, theRTEcanbewrittenas:
∇
·(
Is)
+(
ag+ap+σ
p)
I(
r,s)
=agσ
Tg4π
+Ep+
σ
p4
π
4π 0
I
r,s
s·s
d
,(15)
where Iis theradiation intensity,agis theabsorption coefficient ofthegasphase,sandrarethedirectionandthepositionvectors, respectively,isthe scatteringphase function,isa solidangle, ap,Epand
σ
p are the equivalent absorption coefficient,equivalent emissionandequivalentparticlescatteringfactorduetothepres- enceofparticles.Thoseequivalentcoefficientswillhaveinfluences onthetransportoftheradiationintensity,whichcanberegarded as the resultofthe blocking effectof particles on the gasphase radiative heat transfer. The finite-volume method (FVM) is used in OpenFOAM®to discretizeEq. (15), andthe particles equivalent propertiescanbecalculatedby:ap= N
i=1
pi
Api
V , (16)
Api=
π
d2pi4 , (17)
Ep= N
i=1
piApi
σ
Tpi4π
V , (18)σ
p=Ni=1
1−fpi1−
pi Api
V , (19)
where
pi,Api,Tpiandfpiaretheemissivity,projectedarea,surface temperatureandscatteringfactorofparticlei,V isthecellvolume, andNisthenumberoftheparticlesinthecell.
SinceH2OandCO2 arethemainproductsinthegasphase,the absorptioncoefficienthasbeenassumedtobe[26]:
ag=0.1
(
wH2O+wCO2)
, (20)wherewH
2O andwCO
2 are the mass fractionof H2O andCO2,re- spectively.
2.3.2. Gasphasereactions
Inourpreviouswork[13],globalreactionswereused.However, inthisstudy,thecombustionislaminarandanaccurateprediction of the ignition front is important.For this reason, a detailed re- actionmechanismisusedforthehomogeneousreactions,namely the 32species and255 reactions set developed by Liet al.[27]. Thisdetailedmechanismdoeshowevernotincludetar decompo- sition,andthereforereactionNo.4inTable4from[13]isaddedto the mechanism. Toincrease the simulationefficiency, thetabula- tionofdynamicadaptivechemistry(TDAC)method[28]isused.
2.4. Solutionstrategy
The particle collision sub-model requires particle searching, whichisquitecomputationallycostly.However,inafixed-bedsim- ulation,theparticlesarealmostconstantlyinstagnantcontacts.It isthusnotnecessarythattheparticlecollisionmodelissolvedat everytime step.Hence,onlyataspecifiedfrequencyistheparti- clemotionsub-modelthattakesadvantageofthispseudo-steady- statebehaviorapplied.Ineverymfluidtimesteps,theparticlemo- tion sub-model is solved at the first n time steps (m and n are arbitraryintegers,wheren<m).Forexample,inthisstudy,inev- ery100fluidtime steps,theparticlemotioncanbe resolvedonly atthefirst 20time steps,then thecomputational expenseofthe particlemotionsub-model is reducedtoone-fifth. The fluidtime steps forwhich the motionis not calculated,the contactsof the particle andthe particle-particle contact radius rc,i j are kept the sameasthe lastpredictions fromtheparticle motionsub-model, whileother particle properties,such as,the particletemperature, willstillbeupdatedbysolvingtheparticleconversionsub-models.
The valuesused inthisstudy arebased on oursimulation expe- rience. It isworth mentioningthat such a calculation strategy is specificallydesignedforthe solid phasewithslow motion.Ifthe particlesmovementisintense,forexample,inafluidizedbed,this strategyshouldnotbeadopted.TheXDEMcouldalsouseasmaller timestepthanthefluidtime step.Theoverallcalculationscheme isshownasfollows.
1. ResolvetheCFDmodel,updategasphasepropertiesatthecur- rentfluidtime.
2. Map the gas data to the particle grid and calculate the gas phasepropertiesasseenbyeachparticle.
3. Resolve particle conversion sub-models in one particle time step.
4. Resolveparticlemotionsub-model inoneparticletime step,if inthisfluidtimestepitisrequired.
5. Advancetothenextparticletimestep,andrepeatsteps 2and 3,untilthe accumulatedparticletime steps equal thecurrent fluidtimestep,thentransferparticledatatothefluidgrid.
6. Diffuseparticledatafromt=0sto
τ
totalsbyDBMonthefluid grid.7. AdvancetheCFDsolvertothenextfluidtime.
Fig. 3. Computational domain and boundary conditions.
Table 1
Particle physical properties.
Value Unit
Moisture 9.8 w %
Ash content 3.3 w %(dry basis)
Ash intrinsic density 2000 kg ·m −3 Equivalent diameter, d p 0.0084 m
Cylinder aspect ratio 1.67 -
Density of the particle 1030 kg ·m −3 Shrinkage factor for char burnout 0.05-0.35 - Ash layer porosity calculated -
3. Validationandsensitivitystudy
Inordertovalidate thenumericalmodel,importantproperties predictedby simulation arecompared withthe measurements of Porteiro etal.[29].Theexperimentissetup asafixed-bedcom- bustion inatube reactor.Theignitionfront propagatesinthedi- rectionoppositetotheairflow,whichisknownascounter-current mode.Thefront ofconversionandignitionpropagatedownwards, which can be quantified by the measured ignited massflux. The simulationdomainisasectionoftheexperimentalsetup.Inaccor- dancewiththeexperiment,thegeometryandboundaryconditions areillustratedinFig.3.
Threedifferentsetsoffluidgridsaregeneratedforagridinde- pendencetest.Thethreegridshave79,920(fine),23,040(medium) and6,144(coarse)cells,respectively.Thecorresponding meancell side lengthsare2.6mm,3.9mmand6.1mm,forthethreegrids.
Additionally, a coarser grid (PCMGrid) is generated for the PCM simulation.BecausePCMnormallyrequiresthatthecellshouldbe muchlargerthantheparticlesize,thePCMGridhas672cellswith ameancellsidelengthof12.7mm.
The thermophysicalpropertiesofthegasphase,aswell asthe calculation ofreaction heat, are evaluated by the standard NASA polynomials [30]. The cases using poplarpellets as fuel [29] are chosen forvalidation. Some relevantparticlepropertiesare listed inTable1.Otherpropertiesarethesameaspresentedinourpre- viouswork(Table5)[13].
In the simulation, 2000 poplar pellets were injected into the domainfromthetop,andthefuelbedwasthusformedbymeans ofa randomstackingofparticlesthrough DEMcalculation.Inthe experiments, the bed wasignited fromthe top. Correspondingly, theparticlesinthetoplayerofthefuelbedareinitializedaschar particles(particlesthathaveaccomplisheddryinganddevolatiliza- tion)withatemperatureof1250K,whichissufficienttostartthe charoxidation.Foralltheparticlesub-models,atimestepof10−4 sisused,whilefortheCFDsolverthetimestepis10−3s.Thepar- ticlemotionsub-modelissolvedinthefirst20timefluidstepsfor every100timesteps.
For the DBM, the diffusiontime
τ
total wassub-divided into6 shortertimesteps.Differentlengthscales(b)forthediffusionop- eration are adopted for different particle data. For the exchange source terms,b=dpis applied,because theinteractions betweenFig. 4. Instantaneous ignited mass flux calculated using PCM and the proposed method with different grid resolution (data for Exp. is the mean ignited mass flux).
The airflow rate is 0.276 kg ·m −2·s −1, and the particle grid size is 1 . 5 d p.
the particleand thegas phase are expectedto occur in the par- ticle’s local region, without being overlapped too much withits neighbors.While fortheparticle properties,likethe particlevol- ume,b=2dpisapplied,becausetheDBMisexpectedtosmearthe particlepropertiesmoresmoothlyinspacetoincreasetherobust- nessofthesolver. TGMrequiresthat theconfigurationofthesize oftheparticlegridisdefinedinthecouplingmethod.Asensitivity studywasconducted, andthe averageside length ofthe particle grid cell of1dp, 1.5dp and 2dp are compared. The defaultvalues fortheparticlegrid sizeandfortheshrinkagefactorduringchar combustionare1.5dpand0.3,respectively.
3.1. Gridsensitivityanalysis
The combined TGM-DBM coupling method presented in Section2.2onlyworkswhenthesizeoftheparticlegridislarger thanthefluidgrid.Thethreefluidgridswithdifferentresolutions aretestedagainstthePCMonthePCMgrid.ThegridsizeforPCM is veryclose to theparticle grid size.The transient ignitedmass flux isshowninFig. 4.The time-averagedignitedmassflux pre- dictedbyusingfine,mediumandcoarsegirdsare0.056,0.063and 0.064kg·m−2·s−1,respectively,whichareingoodagreementwith experimentalobservation.Fortheinstantaneousignitedmassflux, thecoarsergridpredictedalargeroscillation.
As showninFig. 4,thePCM isfound to fail inpredictingthe fixed-bed combustion. In the experiments, there will be an ig- nition front propagating downwards. Particles above the ignition front will release heat intensively due to the char burnout and the combustionof volatilesreleased in thedevolatilization stage.
InthePCM simulation,thecomputational cellsaretoolarge. The source termsin heat andspecies equationswill be evenly redis- tributedintoacorrespondingly largespace,resultinginanunder- estimationofthegasphasetemperature.Then,theparticlewillbe cooleddownbyconvection,andthebedwillbeunabletosustain thepropagationoftheconversionfront.Itshouldbe notedthatif theTGMisusedforboththesamplingandredistribution,similar resultswillbe obtained. Suchdeviationsindicate thenecessityof apropercouplingmethodinthesimulation.
Thepredictionsusingthe newcouplingmethodwithdifferent fluid resolutions show a clear periodictrend in theignited mass flux asshownin Fig.4. The resultshave a similar period,which isrelatedtotheparticlegridsizeaswillbediscussedinthelater sections.Since the TGM coupling is implemented withthe same couplingparameters for thedifferent simulations,the differences are mainly due to that the DBM coupling has different perfor-
Fig. 5. Performance of DBM on different grids. The particle grid is marked in gray, and the fluid grid is marked in blue. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
Fig. 6. The probability distribution of initial heights of particle centroids.
mances onthe grids withdifferentresolutions. Fig.5 showsthat thegridresolutionhaseffectsontheDBMcouplingtakingtheen- ergy sourceterm(Sh) asanexample.Aparticlewhosecentroidis locatedattheedgeofacellboundaryoftheparticlegrid,willhave quite a different impacton the neighboring particlecells than if its centroidis placedcloserto thecenterofthegrid cell.Witha finer fluid grid, theparticle data are smearedmore smoothly af- ter the DBM has been applied, while with a coarser fluid grid, the particle’s influence isstill mainlyon the particle grid,which holds theparticle’s centroid.Ingeneral, a finerfluid gridwillre- duce thegradientofgasphasepropertiesontheparticlegrid.So, when the fluid grid becomes finer, the curves in Fig. 4 become more smooth. It is worth noting that a mesh-independent solu- tion doesnot meanthat thefluctuationsareeliminated. Thepar- ticle mass lossrate isvery uneven, especially regarding different conversionsub-processes.So,suchfluctuationscouldarisebecause of the discrete nature of the XDEM representation of the parti- cles in the bed, andthus reflect a correct physicalphenomenon.
Forexample,whenthewidthofthefixed-bedisquitelimited,the packing of the particles with uniformed diameterwill show the layering structure,asshowninFig.6.Then,thequasi-steadycon- version willshow a periodiccharacter astheignitionfront prop- agatinglayerbylayer oftheparticles. Inthesimulation,the finer grid also requires a larger computational cost, especially for the DBMcoupling.Consideringalltheseeffects,themediumfluidgrid ischosenfortheremainderofthisstudy.
Fig. 7. Instantaneous ignited mass flux predicted by different sizes of particle grid (data for Exp. is the mean ignited mass flux). The airflow rate is 0.276 kg ·m −2·s −1, and the fluid grid is medium.
3.2. Couplingparametersstudy
FortheDBMcoupling,theparticleisalreadymuchlargerthan the fluid grid cell and the major concern is therefore that the smoothingofthesourcetermsshouldnotcauseexcessivenumer- ical diffusion. Large positive source terms will exacerbate solver robustness [31],thus there are usually strong arguments for ex- tensivesmoothingfromastabilityperspective.Asdiscussedabove, duetothattheparticlesareindirectcontactwitheachother,the particle’sdirectinfluencewillbe limitedtotheregionclosetoits surface.Thereisnotmuchfreevoidspacetomotivatechangingto adifferentlengthscaleforthesourcetermsotherthanb=dp.As longastheparticlepropertiesarechangingsmoothlyinrelationto thegasphase,itwillalsoenhancetherobustnessofthesolver.
The primary use of the particle grid is used to calculate the means of thegas data asseen by theparticles. In the fixed-bed simulation,iftheparticlegridcell islargerthan2timesthe par- ticlediameter,theinfluencefromtheneighboringparticleswillbe largerthanwhatistypicallypossibletomotivatefromphysicalar- gumentsforthetargetedparticle.Thegasphasebeyondtheparti- cle’sfirstneighborsisunlikelytohavedirectinteractionwiththe particle.
Thepredictedtransientignitedmassfluxeswithdifferentparti- clegridsizesareshowninFig.7.Inthefirst300s,theresultusing 1dp particle grid sizehas 3periods, while theresult using1.5dp
particlegridhas2 periods.Theperiods areexactlyinverselypro- portionaltotheparticlegridsize,showingthatthechoiceofpar- ticlegridspacingwillsignificantlyinfluencethestatesoftransient simulation.However,thetime-averagedignitedmassfluxfromthe two predictions are quite close (0.63 and 0.60 kg·m−2·s−1, for 1.5dpand1dpcase,respectively),whileforthepredictionwith2dp
particlegrid,itseemsthattheconvectivecoolingisoverestimated inthesamewayasinthePCMpredictions.Inthisstudy,thepar- ticle grid size of 1.5dp was selected for further investigation, as its predictionagrees with theexperimental measurement. At the same time, thechosen grid size ismore in correspondencewith themodelassumptionthat theparticlegridsize shouldbe larger thantheparticlesize.
3.3. Sensitivitystudyonparticleshrinkagefactor
Unlike the particle shrinkage during the drying and de- volatilizationprocess,thechangingvolumerelatedtocharconver- sionisassociatedwithalargeruncertainty.Itisnotonlyrelatedto theashcontentbutisalsoaffectedbythecombustiontemperature
Fig. 8. Mean ignited mass flux predicted with different shrinkage factors for the char conversion process. The particle grid size is 1 . 5 d pand the fluid grid is medium.
Fig. 9. The influence of shrinkage factors ( η= 0.05, 0.1, and 0.15) on instantaneous ignited mas flux at an airflow rate of 0.452 kg ·m −2·s −1.
andeventheencapsulationofthematerial[32].Theshrinkagefac- tor forthe charconversion process (
η
) willeventually determinethe volume of the ashlayer andthe particle’s outermost surface area, whichis criticalinthe calculationofthe heattransfer with thegasphaseandneighboringparticles.Aseriesofshrinkagefac- tors forthecharconversionprocessare testedunderfouroperat- ing conditions,whichareoxygenlimited,reactionlimited,cooling byconvectionandblown-off conversionregimes.
The predictionsofthemeanignitedmassfluxestogether with the experimental measurements are shown in Fig.8. The overall trend isthat thebedconversionrateincreaseswiththedecrease of
η
.Becauseη
onlyaffectsthevolumeoftheashlayer,itwillhavenoinfluenceonthecharlayersurfacearea.Bydefinition,asmaller
η
meansasmallereventualparticlevolume.Duringcharburnout,a smalleroutermost surfacearea willreduce the coolingthrough convective heat transfer with the gas phase. Then, the particle’s surface temperature will be overestimated. In Fig. 8, for
η
equalto 0.05, 0.1 and0.15, thepredictions at the highestairflow rates are absent,becauseinthesethreecasesthesimulationsarequite unstable,whichmeansthattheperiodicalchangingoftheignited massfluxisnotestablished,asshowninFig.9.
For
η
=0.15,thebedtemperaturesat50s,150sand250sare shown inFig. 10.The bedis not totallyextinguished atthe high airflowrate.Alongthewallregionwherethegasvelocityisrather low,thebedconversionisstillself-sustained.Asmallη
alsohelpsthecharparticle,whichisatthelastconversionstagewithasmall volume,fillintothegapsinthenext particlelayer.Moredetailed
Fig. 10. Particle temperature at 50, 150, and 250 s after the ignition of the bed ( η
= 0.15).
experimental observationisneededto validate thisphenomenon.
Johanssonetal.[33] alsopointedout that theash propertiesare critical in determining the burning velocity and extinction phe- nomenaathighairflowrates,byaffectingtheradiativeheattrans- ferinthebedintheirsimulationoffixed-bedcombustionthrough a PMMapproach. The sensitivityanalysison
η
indicates that themodelofthemorphologyoftheashlayercouldplayanimportant roleinsuch XDEM/CFDmodelingonthefixed-bedcombustion.A shrinkage factor between0.25 and0.35 results in a good agree- mentwiththeexperimentalmeasurements.Inthisstudy,
η
=0.3 isadoptedinthelatersimulations,andthefinalvolumechanging isinareasonablerangeconsideringtheashcontent[34].4. Resultsanddiscussion 4.1. Ignitedmassflux
Fromtheabovesections,thefollowingsimulationswereconfig- uredwiththemedium fluidmesh,1.5dpparticlegrid,and
η
=0.3.The predicted mean ignited mass fluxes at all measured airflow ratesareshowninFig.11.Theexcessairratiosarecalculatedwith regard to thestoichiometric air(5.59 kgof dryairper kg offuel burnt) which is determined by the chemical equivalent formula ofthe poplar pellets(CH1.55O0.75, majorelements only) [29]. The predictions by the developedXDEM/CFD modelare in very good agreementwiththeexperimentalmeasurements.Theslopesinthe three combustion zones, which include oxygen limited, reaction limited andcooling by convection, are well captured, as well as theextinctionatahighairflowrate.
In the reaction limited zone, simulations predict a small in- creaseinthemeanignitedmassflux,whichissignificantlylower thanintheoxygen-limitedregime,butsomewhathigherthanthat observedintheexperiments.Welooked furtherintothesedevia- tionsandobservedthattheyoriginatefromtheTGMcouplingand theparticlesurfacemasstransfersub-model.Firstly, themeanO2 concentration calculatedontheparticlegrid,whichisneededfor the particle conversion sub-model, is not equal to that infinitely faraway fromtheparticlesurface, asisassumedinthetheoreti- cal underlyingderivation ofthe sub-model[13].This factimplies thatthefar-fieldconcentrationemployedinthesub-modelwillbe lowerthan thatattheinlet,andwillincrease withthe inletflow rate. Secondly, compared to the mass diffusion through the ash layer,themassdiffusionfromthegasphasetotheparticlesurface isthedominatingprocess.Themasstransfercoefficienthm calcu- latedfromEq.(12)isincreasing asthegasvelocityincreases.The charconversionrateisdirectlydeterminedbytheabovetwovari- ables [4]. Still,it isconcluded that thedeviations inthe reaction limitedzoneareacceptable.
4.2. Thecouplingeffects
The instantaneous ignited mass flux by process contribution predictedinthecasewheretheairflowrateis0.327kg·m−2·s−1 (referredtoasthereactionlimitedcaselater)isshowninFig.12.
Fig. 11. Mean ignited mass flux at different airflow rates (a) and excess air ratios (b).
Fig. 12. Instantaneous ignited mass flux including the contribution from each sub- process at an airflow rate of 0.327 kg ·m −2·s −1(reaction limited case).
The majorityofthemasslossisthrough thedevolatilizationpro- cess. Ineach givenperiod,theconversion ratesofthedryingand char burnout processes change oppositely to the rate of the de- volatilization process. Such periodic oscillationis strongly related to theparticle gridconfiguration. Fromthe bottom ofthebedto the height of 0.06 m, there are 5 layers of particle grid cells in theverticaldirection.Thethermalconversionprocessinthesegrid layers isillustratedinFig.13intermsofparticletemperatureand conversionratio,respectively.
ThecoloredregionsinFig.13marktheboundariesoftheparti- cle’sstatusdistributionatcertainpointsintime.Thelayersarere-
ferredtoas1stto5thlayerparticlecellsforconvenience.At50s, theconversionrateofdevolatilizationisincreasing,whilethedry- ing and charburnout rates are decreasing. Fig.13 showsthat at 50s,inthe4thparticlecellsattheheightaround0.04-0.05m,the temperaturedifferencebetweentheparticles canindeedbe quite large. Except forthe charparticles, mostparticles inthese parti- clecells justcompleted drying orare still inthe drying process.
Atthisstage, theparticles containmainlythe drywood.There is acleardryingfrontattheheightofaround0.04mthattemporar- ilystoppedbetweenthe3rdand4thlayeroftheparticlecells.At 100s,theparticlesinthe3rdlayeroftheparticlecellsstartedthe dryingprocess.Thedrywoodinthe4thlayeroftheparticlecells isstill beingconsumed.When thedevolatilizationratedecreases, moreO2 couldjointhecharburnoutinsteadofthehomogeneous gas phase reactions with the released pyrolysis gases. At 200 s, Fig.13 showsaclearstagnation ofthepropagationof thedrying frontagain.
Thesizeoftheparticlegridcellsisdesignedtobe largerthan thelength scaleoftheconversionfront, andasa resultthefront will eitherbe smoothed out ormove discretely ata length scale dictatedbythemeshsize.Thegasphasetemperatureiscriticalin thepredictionofthedryingprocess,andthenumericaleffectsin- troducedby the couplingschemeconsequently produce feedback effectsinthemodelingpredictionofthebedconversionprocesses.
Asa summary,thecoupling effectoftheTGM showsthatan ac- curate,mesh-independentpredictionofthelocationofthedrying frontishardtoachieve.
4.3. Heatcontributioninfixed-bedcombustionofbiomass
The particles whose initial centroid positions are located be- tween0.039mand0.042m(inthe4thlayeroftheparticlecells, 340 particles) are tracked for their entire conversion process in an effort to quantifyparticle-level variations, something that the XDEM/CFDapproachintrinsicallyincorporatesbutwhichisfiltered outinEulerianmethods.Foreveryparticle,theparticleconversion time count startsonly atthe onset ofthermal conversion(when conversionequals 0.005).Forthereaction limitedcase,the parti- cleconversionratioandsurfacetemperatureversustheconversion timeareshowninFigs.14and15.Theshadowedregionshowsthe boundariesofthedistribution,andtheevolutionofthreerepresen- tativeparticlesisalsoplottedassolidlinesinthefigures.
Particles A, B and C are identified to show different conver- sion histories. They can be described as a fast converting parti- cle, medium converting particleandslow convertingparticle, re- spectively. The maindifference is observed inthe dryingprocess because for the devolatilization and char burnout processes, the curves inFig. 14 show similar slopes. Fig. 15 reveals that in the dryingprocessdifferentparticlesexperienceratherdifferentheat- ingrates.Afterthedevolatilization, whenthecharburnoutstarts, there is a sudden temperature jump. The temperatures remain similarduringthecharburnoutphaseforthedifferentparticles.
TheheatcontributiontermsinEq.(3),togetherwiththecom- bustionheat,whichisreleasedfromthecharburnoutprocess,for particlesA,BandCareshowninFigs.16,17and18,respectively.
Thefastconvertingparticleisdirectlycontactedtothe hightem- perature charparticles. The particleis heatedup mainly through particleto particle radiation,whiledueto the freshairflowfrom the bottom, the convection by the gas acts ascooling the parti- cle. Forthemedium converting particle,itis not directlyincon- tact withany charburning particles, butit belongs to a particle cellthatincludeshigh-temperatureregions.Convectionandradia- tionhavesimilarcontributions totheparticletemperaturerise.It isshownin Fig.17,particleB experienced areignition ataround 160 s. Thisis because, atthis moment,particle B moved from a particle grid cell in the 4th particle cell layer to another one in
Fig. 13. Particle temperature (a) and conversion (b) along with the bed height at selected points in time for the reaction limited case. Two vertical dashed lines approximately separate the conversion into three stages: drying, devolatilization, and char burnout. The left vertical dashed line is based on the moisture content, and the right vertical dashed line is based on the average char yield.
Fig. 14. Particle conversion versus conversion time for the reaction limited case.
Fig. 15. Particle surface temperature versus conversion time for the reaction limited case.
the 3rd layer whichhas a higher O2 concentration. For the slow converting particle, it is very likely that at the beginning ofthe period, it is in contactwithparticles that are going through the devolatilizationprocess. Thetemperatureoftheparticle undergo- ing devolatilizationismainlyintherangeof600-800K.Theheat- ing processisratherslow.However, whenitsneighborscomplete devolatilization, andstart char burnout, the slowconverting par- ticle will start to behave like the fast converting particle.In the charburnoutstage,bothconvectionandradiationcontributetothe cooling ofthe particle.As showninFigs. 16,17 and18,theheat transferduetotheparticletoparticleconductioncanbeneglected forall threeparticles.Other studiesalsoindicate similarfindings,
Fig. 16. Heat flow rate of different mechanisms for particle A.
Fig. 17. Heat flow rate of different mechanisms for particle B.
asforexamplebyShinetal.[34].However,itisstillpossiblethat inthepresentstudytheparticletoparticleheatconductionisun- derestimatedbycurrentsub-models.
Thecasewiththeairflowrateof0.126kg·m−2·s−1 isreferred toasrepresentativeoftheoxygenlimitedcase.Acomparisonbe- tween the oxygen limited caseand the reaction limited case on theparticleconversionprocessisshownonFig.19.Alargepartof theparticleconversionprocessesareoverlapping,however,during thecharburnoutstage,theoxygenlimitedcasehasalowerignited massflux,andtheparticlesconversionratesaremuchlower.
The probability distributions of the heat contribution for the tracked particle are shown inFigs. 20–23. Figs. 20 and 22 show
Fig. 18. Heat flow rate of different mechanisms for particle C.
Fig. 19. Particle conversion versus conversion time for the reaction limited case and the oxygen limited case.
Fig. 20. Contribution from different heat exchange mechanisms during drying and devolatilization for the reaction limited case.
theratiobetweenconvectionandradiationheatflowratesduring the drying anddevolatilizationprocesses forthe reaction limited caseandtheoxygenlimitedcase,respectively.Inbothcases,radi- ation isthemain contributorto heatsourceterms.Nearlyhalf of theparticleslostheatthroughconvection(whereqconv/qradisneg- ative while qrad is positive). Compared with the reaction limited case, theconvective heatingcontributesmoretotheparticletem- perature increase intheoxygen limitedcases.Forthe charburn- out stage, the heattransfer fromthe particleto theenvironment
Fig. 21. Contribution from different heat exchange mechanisms during combustion for the reaction limited case.
Fig. 22. Contribution from different heat exchange mechanisms during drying and devolatilization for the oxygen limited case.
Fig. 23. Contribution from different heat exchange mechanisms during combustion for the oxygen limited case.
is mainly archived by convection and radiation. For the reaction limitedcase,theconvectivecoolingismuchstrongerthanthera- diativecooling,whichisquiteasexpected.
5. Conclusion
An XDEM/CFD model for the simulation of biomass combus- tionin afixed-bed hasbeendeveloped,witha specific emphasis