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Processing facility for seaweed

cecilie schjetlein sundt, aHo, spring 2017

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Photo by Alex Asensi

seaweed - an unexploited natural resources

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costal communities tHat can benefit from tHis natural resources

Number of fishermen in Norway

Main profession Part-time all

profession

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0 Cart Datum

- 320 Low water with 20 year return 1510 Mean sea level

2300 Mean high water (costal outline) 3060 Highest Astronomical Tide (HAT)

3950 High water with 1000 year returne

a coastal cHallenge - tHe tide

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large scale ocean farming of seaweed

wild growing seaweed and tHe medium scale industry vs.

Photo by Alex Asensi Photo by Alex Asensi

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tHe nortHern comPany

Photo by Alex Asensi Photo by Alex Asensi

Photo by Alex Asensi

The Northern Company has served as the business template for this typology and project.

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seaweed as food

Oarweed /Fingertare/Laminaria digitatae (Brown Algae)

Wakame/Butare / Vingetang/Alaria esculenta (Brown Algae)

Suger Kelp/Sukkertare/Laminaria saccharina (Brown Algae)

Seaspaghetti/Remtang/Himanthalia elongata (Green Algae)

Photo by Alex Asensi

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Production line

Harvest1. 2.

Lift and rinse

Cut and sort4.

Bulk dripp3. 11.

Shipping Production 10.

kitchen

Weighing and 5.b packing

Freeze6.b 7.b Freezer storage Frozen products

8.a Weighing and

packing

9.a Dry storage Dripping5.a 6.a

Cold drying 7.a

Warm drying Dried products

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January

February

March

April

May

Jun July

August September

October November

December

Harvest

January

February

March

April

May

Jun July

August September

October November

December

Foodlabs Product development

January

February

March

April

May

Jun July

August September

October November

December

seasons

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my Process

Re-use or a new typology?

1964 2017

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40 m

4 m

April 15th 15.00 pm April 15th 09.00 am

Sketches (a new typology) - production flow, openings, metting between land, water and building

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reQuirements for tHe tyPology

site

1. infrastructure - in close proximity of existing infrastructure (roads, electricity, freshwater, sewage system etc.)

3. sHoreline - the site has to be by the shoreline to reduce the transportation distance of the harvested seaweed 4. tide - at low tide the sea level has to be high enough for a boat to be able to dock

5. terrain - the terrain has to have a height difference of minimum 3 meters from the top and down to the shoreline because of the tidal water. The maximum and hight difference depend on the size of the facility and the

spesific inclination on the plot

6. sun - excellent sun conditions throughout the whole day so it is possible to sundrie the seaweed 7. wind - the site should in some degree be sheltered from the strongest winds from the west.

8. Pollution - the seawater in the area should contain as little pollution as possible

After studying the production flow and the metting between land, water, building these following requirements are needed for the typology:

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1. on Piloti - by placing the building on piloti the production facility can be placed in different terrain types 2. bridge - the building needs to function as a bridge between the infrastructure on land and the water 3. sePareated - the structure must be free from the facade to give the needed flexibility in the floorplan

4. Pre-fabrication - the building is based on prefabicated elemets to ensure that each producer can cutomize theier facility for their production and their spesific needs

5. one level - the entire production line must be on one level

building

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tHe tyPology

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x 44 x 11 x 22 x 22 x 12

x 24 x 75 x 100 x 100 x 120 x 22 x 7 x 67

x 67 x 21 x 6 x 5 x 5Door 1Window 3

Window 1

Wall element 1 Wall element 2 Wall element 3 Wall element 4 Wall element 5 Wall element 6 Wall element 7

Roof element 2

Roof cladding

Floor element 1

Beam

Column

Roof beam 1 Roof beam 2 Roof beam 3 Roof beam 4 Roof beam 5 Window 2 Door 2 Door 3 Door 4 Door 5

x 5 x 2 x 3 x 2

x 4 x 12

x 24

Prefabricated elements

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Foundation in water

(pinned column) Foundation on land

(pinned column)

Steel core pillar ø: 300mm HSS (HUP) beam 200x400mm

Thin precast reinforced concrete plate 60 mm

Polyconcret (concret with styrofoam as the aggregate) cast on site 230 mm Concret top layer cast on site 90 mm Wide flange steel beam

h:100-300 mm x w:300mm Corrugated steel panel Monorail crane that

runs the whole length of the building

Water pipes, electrical wiring etc.

Prefabricated wall elements (cladding, insulation and steel structure all combined in one element)

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examPles of Processing facilities in different terrain tyPes

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my case study

Nordland Træna

Nordland

Træna

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træna

Selvær

Husøya Sanna

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Population on Træna 1972-2015 Low inncome households with children

Statistics

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selvær

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The Northern Companys current harvest areas

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Siteplan

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Site

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tHe nortHern comPany

Program

Lifting and rinsing space 130 m2 outdoor

Production space/kitchen to cut, sort and pack the seaweed - a space that can also be used for events 140 m2 indoor

Freezer storage 40 m2 (24 pallets) indoor

Dripping/Cold drying room 70m2 outdoor

Warm drying room 30 m3 (200-300 kg) indoor

Packing room 20m2 indoor

Dry storage 65 m2 (44 pallets) indoor

Temporary storage for equipment, pallets and packaging for the products 10-60 m2 outdoor

Wardrobe with a toilet, shower and a drying cabinet 10 m2 indoor

Office space and break room 10 m2 indoor

Workshop and tool shed 10 m2 indoor

Container 25 m2 outdoor

corridor 90 m2 outdoor

PRODuCTiON VOLuM: 50 ton harvested seaweed pr. season (approx. 2 x 250kg is harvested each day at low tide and there are approx 100 harvest days pr. season) 50 ton harvested seaweed =100 pallets finished products

50 ton harvested seaweed requires 40 pallets of packaging 1 pallets =1,2x0.8x1,5 and takes up 1m2 floorspace

TyPeS OF PRODuCTS: Mainly dried products, but also frozen and other further processed products like pesto, pasta, snacks, soups, spices etc.

NuMBeR OF eMPLOyeeS: 4-10 people depending on the season

NeeDeD SPACe: Approx. 700m2 of production space out of witch about 325m2 are insulated interior space and the rest outdoor floor space.

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The interior rooms Freezer

Dry storage

Main production space/kitchen Wardrobe, wc and break room

Container Office

Warm drying and packing room Tool shed

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The Northern Company´s processing facility

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The pier where the harvest is liftet up from the boat to the rinsing tubes

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0 Cart Datum

- 320 Low water with 20 year return 1510 Mean sea level

2300 Mean high water (costal outline) 3060 Highest Astronomical Tide (HAT) 3950 High water with 1000 year returne

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The production kitchen (where events also take place) and the outdoor cold drying area

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The freezer room, the drying room that is connected to the packing room, the dry storage, the wardrobe and the staff break room

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The loading dock/container and the office

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Section - situation 1

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Section - situation 2

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Section - situation 3

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Section - situation 4

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Model photos - situation 1, 2, 3 and 4

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View from the front of the facility

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View from the facility

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Elevations

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