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PROCESSING LOSS AND STORAGE STABILITY O F ASCORBIC ACID IN DRY FISH FEED

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FzsX DZI Skr , Ser L i n m l n y Ihl I I , 110 2, r 3V-44 (1982)

PROCESSING LOSS AND STORAGE STABILITY O F ASCORBIC ACID IN DRY FISH FEED

BY

KJARTAN SANDNES and FIXN UTNE

Institute ofvitamin Research Directorate of Fisheries X-5013 Bergen, Norway

ABSTRACT

The processing losses of ascorbic acid (i\si\) in t\vo commercial dry pelleted fish feeds and a laboratory cold pelleted diet have been determined. One of the colnmercial feeds was investigated on AsA losses during storage for 24 weeks at two different temperatures, 4'C and 20' C . Values for processing and storage losses are given showing that substantial amounts of supplemented AsA were destroyed. Possible detrimental factors affecting AsA stability in feeds are discussed.

I N T R O D U C T I O N

Knowledge of the ascorbic acid (AsA) requirement of fish has accumulated since KITAMURA et al. (1965) first showed that AsA was needed for salmonids.

This need has later been confirmed by other workers (POSTOX, 1967; HALVER et al., 1969; SATO et al., 1978a) and a specific need for this vitamin has also been found for channel catfish, Ictalzlrus punclatus (M~II.SOS and POE, 1973);

yellowtail, Seriola quinqueradiata (SAKAGUCHI et al., 1969), and Japanese eel, Anguilla japonica (ARAI et al., 1972). The only species so far known to synthesize AsA sufficient to cover its nutritional needs is the carp, Cyprinzls carpio (SATO et al., 1978b).

Deficiency symptoms of fish scurvy were described by HALVER et al. (1975) and includes lordosis, scoliosis and severe distortion of support cartilage. They indicate that a level of 100 mg AsAIkg dry feed covered the requirement for normal growth in rainbow trout, Salmo gairdneri, whereas a supplement of 8-10 times this amount was necessary to promote rapid collagen synthesis and wound repair.

These findings raised the problem of the stability of AsA in dry pelleted fish feed, extensively used in modern fish farming. Thus HILTON et al. (1977a) reported that laboratory processed trout diets with graded levels of up to 1280 mg AsAIkg lost all supplemented AsA within 6 weeks when stored a t room temperature. I n a steam pelleted guinea pig diet for laboratory use nearly 20% of the added vitamin was lost during processing and about 35% of the

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remaining AsA was detected after 6 weeks storage a t room temperature (E1.t et al., 1976). SI,IVGER et al. (1979) reported nearly total loss (94-97%) of added AsA after steam pellcting a n d storage for 6 months (20°C) of a salmonid diet.

T h e present communication reports on the stability of AsA in a commercial dry pelleted trout feed produced in Norway. T h e processing losses are compared with feed from a Danish feed producer and a cold pelleted diet made in our laboratory.

MATER1,ALS AND METHODS Feed

Commercial trout feed in meal form, 2.4 m m pellet (steam pelleted) and starter feed (crushed pellet) were obtained from a Norwegian mill. All thrce were taken from the same batch supplemented with 440 mg AsA/kg (Type E C ' , 97,5% AsA, Hoffinann la Rochc). 'The feed was steam treated to 60°C before processing. T h e temperature of thc cmcrgent pellets rcachccl 70-75"C:, decreasing to room temperature after approx. 70 min. T h e meal contained

12% moisture plus a n additional 1 Y2-2'/0 through steaming bcfore pelleting. A crumb loss of about 15% during pelleting was returned to the production line.

T h e feed samples were packed in the company's own m u l t i ~ ~ a l l paper sacks containing 25 kg. O n the arrival a t the laboratory one sack each of unpro- cessed meal blend, pellet and crushed pellet were placed at two different storage temperatures, 4OC a n d 20°C. Samples were analyzed immediately for its AsA content and later at intervals every four weeks for a total of 24 weeks.

A commercial pelleted Danish feed' (3.5 m m ) supplcmcntcd with 600, 1200 a n d 2400 m g AsA/kg (Typc EC, 97.5% AsA, Hoffnlann la Rochc) were received frozen and analyscd for its AsA content irnmediatcl}, aftcr t h a ~ v i ~ i g . Processing conditions resembled those of the Norwegian feed exept for a somewhat lower crumb loss (-10% rcturned to the production line) a n d a faster temperature decrease, the pellets reaching room temperature within

12-20 min.

T h e laboratory processed feed mias cold pelleted (2.5 m m ) (i.e. without steaming). Coated AsA of the same type as in the commercial diets was used for supplementation. T h e dry ingredients were mixed in a batch of 8.5 kg with the addition of 600 ml water. T h e feed was dried overnight a t 25"C, after which fat was added. Fish oil with antioxidant addition was used as fat source in all feed blends.

'

coated with ethyl crllulose.

'

generously prodi~cecl us for hy Dansk 01~seclfoclrr ;\IS. DK-7030 Urancic

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A~zulyszs

AsA was determined by a n automated fluorometric method described by ROY et al. (1976). Dry feed s a m p l ~ s of 5 g were ground and extracted in 100 ml 0.5% oxalic acid and filtered. T h e filtrate was transferred to 2 m1 plastic cups a n d placed in a n automatic sampler for analysis.

I n a fully automated flow-through system AsA was oxidized to dehydro- ascorbic acid ( D H A ) using N-bromosuccinin~ide. D H A further underwent a condensation reaction with o-phenylenediaminc a n d a fluorescent quinoxaline was formed, proportio~lal to the total amount of AsA (AsA

+

D H 4 ) in the

sample. T h e net fluorescence was measured on a recording Kontron SFM-23 spectrofluorometer and compared wit11 standard s o l u t i o ~ ~ s of' As,A (Fluka, p . a . ) . All reported valrles refer to total '4sX.

RESULTS AND DISCUSSION

T h e coated AsA, type EC, used for feed supplementation, was analyzed for its ascorbic acid content by the method outlined. Three replicates gave a n average of 98.0% AsA, as compared with the producer's value of min. 97.5%

AsA. A recovery experiment using additions of 0, 200, 400 and 800 m g AsA type EC: to a mixed feed gave thc following analytical \ a l u m (mglkg): 60

t

12, 22 1 k 10, 443

t

17 and 949+ 104. These valucs correspond to r e c o ~ ~ e r i e s of 8 2 % , 98% a n d 113%, averaginq - - - 98%+16 (S.D.).

Values of AsA contents and calculated processing losses in the feeds are given in T a b l e 1. A substantial part of the added vitamin was lost during production, ranging from 44% to 6 1 O/O in the samples of commercial pelleted feeds. T h e cold pelleted laboratory produced feed showed a loss of 23% upon processing, as compared to virtually no loss after simple mixing and immedi- ate extaction as in the recovery experiment. Surprisingly, the non-pelleted meal retained only 50% of the added 440 mg AsAIkg, indicating an immedia- te onset of the processes contributing to the destruction of the vitamin. T h e proximate chemical analyses of the diets are given in Table 2, analyzed by conventional methods. T h e values show a lower fat content in the Danish feed than in the Norwegian feed.

Fig. 1 shows the AsA contents of the meal blend, pellets and crushed pellets during storage for 24 weeks a t two different temperatures (4OC and 20°C).

Stored a t room temperature the feccls had lost nearly all the ilsi-\-content after 16 weeks. Calculated on the vitamln contents after processing the stolage losses after 24 weeks at 4°C \\?ere for incal form, pellets and crushed pellets resp. 35%, 27% and 45%. T a k ~ n g the ~ m t ~ a l supplementat~on ~ n t o cons~clera- tlon the total losses after 24 weeks a t 4OC u c r e almost 70% both 111 meal form a n d In pelleted diet, and about 80% for the crumbled fced

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4

2

Table 1. Loss of ascorbic acid after processing Supplemented Feed

Ascorbic acid (mglkg)

Value f o ~ ~ l l d

by analysis* % loss

Norwegian, meal form 440

)> , 2.4 rnrn pellet 440

)) , crumbled 440

Danish, 3.5 rnrn pellet 600

)) ) )> )> >> 1200

)) , )) >> >) 2400

Lab. processed, 2.5 mm pellet 400

*

3 samples i standard deviation.

Table 2. Proximate chemical analyses (% of total)

Feed Protein '1 Fat2) Dry matter Ash') Crude fiber4)

Norwegian 45.1 18.3 93.9 10.6 3.3

Danish 52.8 11.3 90.6 12.1 1.8

Lab. processed 50.3 12.2 94.8 11.6 3.5

') Kjeldahl, Directorate of Fisheries, Centr. Lab., Methods 1979.

2, Ethyl-ether, Soxhlet extraction.

3, Ignition at 550°C for 16 hours.

') Statens Landbrukskjemiske Kontrollstasjon (1959) (mod. from AOAC, 1945).

According to information given by Hoffmann la Roche, this type of coated AsA is fairly stable to air if protected from huniiclity. T h e tough treatment in a modern pelleting mill - including addition of steam, high pressure and temperature - obviously has a deleterious effect on the vitamin. Presumably a considerable amount of the coating breaks during this process exposing the pure AsA to the environment. This initiates the destruction of the vitamin which continues until virtually no supplemrntal AsA remains in the diet (HILTOX, 1977a).

AsA is by far the most labile of the known vitamins. Among factors contributing to the oxidation of AsA are air, heat and oxidizing enzymes (BENDER, 1978). T h e reaction is strongly catalyzed by multivalent cations, especially iron and copper.

Usually a mineral mixture is added to practical fish diets, and this could he a possible contribution to the destruction of AsA, but further information is needed in this field.

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STORAGE STABILITY OF- ASCORBIC ACID I N FISH

S t o r e d a t : 4-C 20'C

Meal form

--

C r u s h e d pel l e t m- - - m o---a

Pel let, 0 2.4mm A-... .... r A,... ... A

0 4 8 12 16 2 0 24

STORAGE TIME (WEEKS) 1.

FEED

AsA acts as a n antioxidant d u e to its strong reducing properties. Use of high levels of polyunsaturated oils in the feed may therefore necessitate a n in- creased level of supplementation and/or requirement of this vitamin for the fish ( H u m a n d SLINGER, 1980).

Probably enzymatic destruction plays a minor role as the activity of oxidative enzymes should be greatly diminished due to unfavourable process- ing conditions.

I n addition to processing a n d storage losses of AsA, a further considerable amount is lost through leaching. HILTOX (1977a) reported that crumbled pellets lost about 10% of the added vitamin (400 mg/kg) in 10 seconds in water.

100 m g AsA/kg dry feed has been found to keep the fish healthy (EIFAC, 1971). HIITON et al. (1977b) indicated that the liver AsA concentration may be used as a n index of the AsA status of rainbow trout and that levels of 20 pg/g (wet weight) or lower a r e marginal requiring immediate supplemen- tation. A high correlation was stated between dietary AsA a n d liver AsA.

These findings correspo~lcl well with work at our institute (S.\SDSES, 1982), indicating that a level of 100 m g AsA/kg dry feed a t the time of feeding meets the demands of the fish. Clearly the supplementation of AsA in a dry pelleted feed for salmollids must exceed the nct rcquircrucnt of the fish.

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W e find it impossible to suggest a general level of addition of AsA iil a salmonid diet because of tllc vanous paramctcrs lnvolx cd, among- them feed composition a n d form, processing conditions, time and corldition of storagc a n d leaching. But with the present processing procedures of commercial dry fish feeds a supplementation in the range of 400-800 mglkg seems reasonable if the feed is fairly well stored and used within 6 months fi-om thc datc of production.

However, according to the vitamin losses show11 in the present p a p r r we find it appropriate to stress the unfavourable conditiolls for ascorbic acid, a n d possibly other nutritional factors a s well, during processing in the modern feed industry. Technical improvements seem warranted to protect unstable essen- tial nutrients from degradation.

ARM. A,, S O S E , T. and H . \ s ~ ~ r o . r o . Y. 1972. Bttll. Frcsh\vatrr Fisii. Res. La!,.. 22. 69-83.

BENIIER, A.E. 1978. In: Foocl Psocrssing and Xutrition. AP.

EIF.-\c:, 197 1. FAO's European 1nl;ind Fislirrics Advisory C:onirnision. 'l'ecliliical P;tpcr No. 12.

E\'h,J.K., F I I : I E I . ~ , R . ancl RICKETS. ;\I. 1976. Lahorator!- animals. 10. 157-139, HAL\,ER, J.E., ASHLEY. L.11. ant1 S \ I I T I I . R.li. 1969. Trans. ,Am. Fisli. Soc.. 98, 762-771.

H,AI.\TR, J.E., S a r r r ~ , R.R., 'I'OLBER'I., B . l l . a n d B.-1~1:~. E.11. 1973. A n n . S.Y. .icacl. Sci., 2.78.

01-102.

HILTOX, J.W., CHO, C.Y. and SLISGER, S.,J. 1977a.,J. Fisli. Rcs. Board C a n . . 3'4. 683-687.

HILTOS, J.Mf., CHO, C . Y . and SLISC;ER. S:J. 19771,. Fish. Res. Boartl C k n . . 34.2207-2210.

H U N G , S.S.O. and S L I X G E K . S.,J. 1 n t r r n a t . J . \.it. Nutr. Iirs.. 50. 393--100.

W r ~ s o r , R.P. a~icl I'oE, \V.E. 19?3.,J. S u t r . 10.7, 1359-136-L.

KITAMERA, S., OHAK.\, S.. SC\V.I, T. alitl S.\ti.\c;\\.. K . 1965. Bull. ,Japan. Soc. Sci. Fisli.. 31.

818&826.

P o s ~ o s , H.A. 1967. Fish. Rrs. Bull.. 30. 46-51,

ROY, R.B., COSETT.A. ,A. ant1 S.\I.PI:TER.,J. 1976. .-\ssoc. 011: .Anal. C:liem., 5!), l2~1Cl2.50.

S.-\E;-\GUC:HI, H.. T-\KI:II.\, F. and 'I'.AsGE. K. 1969. Bull.~Jap;tn. Soc. Sci. Fisli. 35. 1201-1206.

SASDNES, K. 1982 Can.seal. thrsis. Univ. ofBcrgrn.

SXI'O, ;\/I.; Y o s ~ r s . \ t i . \ . R., Y:\.\I.\\IuI'o. 1'. ancl IKEDA, S. 13781,. Bull. ,Japan. Soc. Sci. Fisli.. 44.

1151-1156.

SLISGER, S.J., R.\%%.\QLE, .A. a n d C:HO. C.Y. 1979. In: Finfisli Nutsitioli and Fishfeed 'l'rclinolo- gy, vol. 11; pp. 425-434. Hccnernann \~rrla~sgcscllscliaTr. Brrlin.

Wrr.sos, R.P. and POE. 1V.E. 1973. J . Kutr., 103. 1359-1364.

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