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Paper C:

Underbalanced Drilling:

Improving Pipe Connection Procedures Using Automatic Control

Gerhard H. Nygaard, Telemark University College, Erlend H. Vefring, SPE, RF-Rogaland Research, Saba Mylvaganam, Telemark University College/Tel- Tek, Rolf Johan Lorentzen, Geir Nævdal, Kjell K˚are Fjelde, RF-Rogaland Research

This paper was presented at the conference and published in the Pro- ceedings of the SPE Annual Technical Conference and Exhibition held in Houston, Texas, U.S.A., 26 - 29 September 2004.

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Copyright 2004, Society of Petroleum Engineers Inc.

This paper was prepared for presentation at the SPE Annual Technical Conference and Exhibition held in Houston, Texas, U.S.A., 26.29 September 2004.

This paper was selected for presentation by an SPE Program Committee following review of information contained in a proposal submitted by the author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect any

position of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE

meetings are subject to publication review by Editorial Committees of the Society of Petroleum Engineers.

Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the written consent of the Society of Petroleum Engineers is prohibited. Permission to reproduce in print is restricted to a proposal of not more than 300 words; illustrations may not be copied. The proposal must contain conspicuous acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.

Abstract

Controlling the well pressure in the reservoir section during underbalanced drilling is of paramount importance for successful

underbalanced drilling operations. Transient events caused by pipe connection lead to challenges in controlling the well pressure. Simple, manual procedures are used today to keep the well pressure in the reservoir section below the reservoir pore pressure.

In this paper we investigate the possibility of using an automatic control methodology to maintain the well pressure in the reservoir within critical

limits, using a transient well/reservoir model. This model is used to predict the future pressure conditions based on the present status of the well. The results from a model-based control method are investigated and compared with those of conventional control methods.

The transient model combines a dynamic well model based on a drift-flux formulation, and a near-well transient reservoir model. Our focus is to

maintain an underbalanced condition along the reservoir zone using the

combined model, by controlling the choke setting and the pre-connection fluid flow rates in the well.

The nonlinear model predictive control method estimates the states and parameters along the well and within the reservoir, based on the available measurements and the information from the combined model. Based on these estimates of the well and reservoir parameters, the future behaviour is

predicted using the combined model. The optimal choke settings and fluid flow rates prior to pipe connection are found.

The methodology has been applied to two different field based cases.

The results indicate that the methodology is very promising as a tool to control the well pressure while performing pipe connections during underbalanced drilling.

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