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Applied Materials Today
journalhomepage:www.elsevier.com/locate/apmt
Three-phase hybrid facilitated transport hollow fiber membranes for enhanced CO 2 separation
Saravanan Janakiram
a, Juan Luis Martín Espejo
a, Karen Karolina Høisæter
a, Arne Lindbråthen
a, Luca Ansaloni
b, Liyuan Deng
a,∗aDepartment of Chemical Engineering, Norwegian University of Science and Technology (NTNU), Trondheim, NO-7491, Norway
bDepartment of Sustainable Energy Technology, SINTEF Industry, 0373 Oslo, Norway
a rt i c l e i n f o
Article history:
Received 2 July 2020 Revised 13 August 2020 Accepted 17 August 2020
Keywords:
Facilitated transport CO 2separation Hollow fiber membrane Graphene oxide Mobile carriers
a b s t r a c t
Theconfigurationofthinfilmcomposite(TFC)intheformofhollowfiberisdesiredforgasseparation membranestoachieve bettergaspermeationand higher packingdensity.Inthiswork, wedeveloped andtestedTFChollowfibermembraneswithadefect-free,ultrathin(200nm)hybridfacilitatedtrans- portselectivelayerconsistingofthreephases,i.e.,ahostpolymericmatrixwithfixed-sitecarriers,a2D inorganicfiller,and,aCO2-philicmobilecarrier.Theeffectoflateralsizeofgrapheneoxide(GO)-based fillersonCO2permeationwerestudiedindetail,andthemodifiedsize-optimizedporousGO(pGO)fillers werefoundto enhanceCO2 permeationataverylow loading of0.2wt%. The optimizedhybrid ma- terialswerethencombined withselectedmobile carriers,whichinteract withCO2 reversiblytoform carbonate/carbene-CO2adducttofurtherenhancetheCO2permeationperformance.Theresultinghybrid facilitatedtransportmembraneswithmobilecarriersshowcaseaCO2 permeanceofupto825GPUwith aCO2/N2separationfactorof31andaCO2/CH4of20.Thesemembranesalsoexhibitincreasedresistance tocarriersaturationphenomenatypicaloffacilitated transportmembranes, showingpotential forCO2 separationapplicationsalsoatelevatedpressures.
© 2020 The Authors. Published by Elsevier Ltd.
ThisisanopenaccessarticleundertheCCBYlicense.(http://creativecommons.org/licenses/by/4.0/)
1. Introduction
Membranesofferapotentialsolutionforapplicationsrelatedto CO2 separationduetotheir highmodularity,lower footprint,eas- ier up-scaling, and lower environmental impact when compared toconventionalamine-basedabsorptionsystems[1–4].Inorderto be competitive and industrially attractive for gas separation ap- plications, membranes should be characterized withhighperme- ability and selectivity. Traditional polymeric membrane materials sufferfromaninherent permeability-selectivity“trade-off”,which limitstheseparationperformance,reducingthecommercialization potential of membranetechnology despite thelow-cost and easy scalabilitybenefits[5,6].
Research efforts on developing high performance membrane materials to overcome the trade-off are mainly focused on in- creasing permeability andselectivity through various approaches [7–11],suchasengineeringhybridmaterialstocombinetheadvan- tagesofinorganicnanofillersandincorporatingCO2 reactivecarri- ersinpolymermatricesforfacilitatedtransport ofCO2.Nonethe-
∗ Corresponding author
E-mail address: [email protected] (L. Deng).
less, these developed materials have usually been reported as self-standingthick films, typically in the orderof microns. How- ever,thesuccessfuldevelopmentofmembranematerialsisbench- marked with improvements in transmembrane CO2 flux (perme- ance), which reduces the effective membrane area required to achievetargetedseparation[12–14].Suchmembranesare,ingen- eral,fabricated in the form ofthin film composite (TFC) as flat- sheetorhollowfibermembraneswithastable,selectivelayertyp- icallywithathicknessofafewhundrednanometers[15].
Typical challenges accompanying the fabrication of ultrathin membranes include retention of the permeation properties of the material that is previously developed and evaluated as self- standingthickfilms.Additionally,whentheselectivelayeriscom- posedofahybridmaterial,thepresenceoftwodistinctphasesin- creases the complexity ofachieving defect-free coating, while in hollowfiberconfiguration,thecoatingprocedureneedsfurtherop- timizationduetotheircurvedtopology[16].
Limitedstudieshavebeenreportedonfabricatinghollowfiber thincomposite membranes witha hybrid selective layer forCO2 separation applications. Dai et al. [17] have embedded ZIF-8 nanofillersof200nmsizeinUltem® 1000(polyetherimide)poly- mer, resulting in an asymmetric hollow fiber membrane with a https://doi.org/10.1016/j.apmt.2020.100801
2352-9407/© 2020 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license. ( http://creativecommons.org/licenses/by/4.0/ )
CO2permeanceof30GPUwithCO2/N2separationfactorof25un- der mixedgas conditions. Smaller sized ZIFs (less than 100 nm) were dispersed in Pebaxpolymer by Sutrisana et al. [18]in the formofhollowfibers toincrease theplasticizationresistance ob- taining stable CO2 permeance of 350 GPU with the correspond- ingCO2/N2 selectivityof32.Zhangetal.[19]reportedaCO2 per- meance of 415 GPU with CO2/N2 separation factor of 43 using grapheneoxide(GO)inPebaxcoatedonPVDFhollowfibersalbeit withcharacterizationonlybysinglegastests.
There exist a variety of nanofillers that enhance CO2 perme- ation properties in conventional polymeric membranes. Both 1D nanofillers like nanocellulose [20,21] and 2D materials like GO [22]havebeensuccessfullyusedinpolymericmatricesintheform ofhybridmembranesforCO2 separation,exploitingtheir highas- pect ratio geometries [1,8]. Nevertheless, polymeric membranes containingsuchfillersareseldomstudiedashybridmembranesin theformofthincompositehollowfiberswithultra-thinselective layers.Hollowfibermembranesareparticularlyinterestingforgas separationduetotheir maximumachievable packingdensity.The highsurface-to-volumeratioarisingfromthe2Dstructuretriggers nanoscopicpropertychangeswhen dispersedinpolymeric matri- ces.Effectivedispersionoftheseplatelets,evenundersmallquan- tities,affects reorientingof the polymer chain packing, inducing changesin crystallinity,fractional free volumeand CO2 solubility [23]. Theuse ofa very smallloading ofthese 2D fillers helpsin coatingdefect-freehybridselectivelayersforTFCmembranes,but their highaspectratio can still posea considerablechallenge for hollowfiberconfiguration.
Another approach to overcome the permeability-selectivity
“trade-off” is by introducing CO2-reactive carriers into the poly- meric selective layer. The so-called “facilitated transport” mem- branes transfer CO2 through an additional reactive pathway compared with conventional polymers that follow the solution- diffusionmechanismonly [24]. The reactive carriersare typically amine groups fixed to the backbone of the polymeric chain. Fa- cilitatedtransportisfoundbeneficial inlow-pressureapplications likepost-combustioncapture[9],asthereactivesitesbecomesat- uratedathigherCO2 partialpressures inthefeed[25].Thisphe- nomenon,known as“carriersaturation”, leadsto an eventual re- ductionin permeationperformance of facilitatedtransport mem- branesforapplicationsthatinvolveelevatedfeedpressures.Small CO2-philicmoleculesthatreversibly reactwithCO2 canbe added to the polymeric host matrices as “mobile carriers” to increase CO2transport[26].Thelowmolecularweightofthesecompounds leadstoan increase inthe densityofCO2-reactive groupsin the membranematrix and can help in combating the carriersatura- tionphenomena. Nonetheless, thereactions withcarriers require watertoaidCO2 transportacrossthemembrane.Conveniently,GO nanosheetsbeinghydrophilic,inducethepolymerchaindisruption whenaddedtofacilitatedtransportmatrices,leadingtodistributed water-richchannelsandincreasedCO2 solubility.Thesesynergistic effectsofGOandmobilecarriersonthegasseparationproperties ofsuchhybridmembranesrelyhighlyonthedistributionandsur- facechemistryoftheaddednanosheetsaswellastheirlateraldi- mensionsinadditiontothepropertiesofthemobilecarrier.
In this work, we report the first three-phase hybrid facili- tated transport membranes (HFTMs) in TFC hollow fiber config- uration with outstanding separation performance. Sterically hin- dered polyallylamine (SHPAA) was used as the facilitated trans- portpolymermatrixandGO-based2Dnanoplateletswereembed- dedasnanofillers,whichwerebothsize-optimizedandphysically modifiedtofavourgastransportpropertiesupondispersioninthe membrane matrix. Water-soluble mobile carrier phases compris- ing of CO2-reactive smallmolecules were optimized andstudied for their interaction with CO2. The optimal content of the mo- bilecarriersinthepolymericmatrixtobenefitCO2transportwere
Scheme 1. Steric hindrance of polyallylamine.
determined. Ultrathin selective layers less than 200 nm were coated as hollow fiber membranes. The fabricated membranes were tested for CO2/N2 separation at 1.7 bar and CO2/CH4 sep- aration at elevated pressures (up to 20 bar) to simulateflue gas andbiogasconditions,respectively.Theeffectoffeedpressureon CO2/CH4separationpropertieswasalsostudied.
2. Materialsandmethods 2.1. Materials
Poly(allylamine hydrochloride) (Mw = 120,000–200,000) was bought from Thermo Fisher Scientific, Sweden. 2-bromobutane (≥98%, Mw = 137.02) purchased from Sigma-Aldrich, Norway wasused forthe synthesis ofSHPAA. GrapheneOxide dispersion (2.5wt%inwater)wassuppliedbyGraphene-XT,Italyandusedas diluteddispersions. Hydrogenperoxide (H2O2,30%inwater)used in the synthesis of porous Graphene Oxide (pGO) was supplied by Sigma-Aldrich, Norway. L-proline Reagentplus® (≥99 wt%), 1- (2-Aminoethyl)piperazine (99wt%), 1-Ethyl-3-methylimidazolium acetate (97 wt%) and sarcosine (N-Methylglycine) (98 wt%) were purchasedfromSigma-Aldrich,Norway.Potassiumhydroxide(pel- lets, 99.9%), polyvinyl alcohol (Mw = 89,000–98,000, 89% hy- drolyzed), Deuterium oxide (99.9%), 3-(Trimethylsilyl) propionic- 2,2,3,3-d4 acid sodium salt (TMSP, 98%) were used as received from Sigma-Aldrich, Norway. Poly(p-phenylene oxide) (PPO) hol- low fibers used as coating supports (inside diameter of 350 μm andoutsidediameter of540μm) were obtained fromParker A/S Norway. CO2/N2 mixture (10 vol.% CO2 in N2), CO2/CH4 mixture (40 vol.%CO2 inCH4), andCH4 (99.95%),that wereused forper- meationtestsweresuppliedbyAGA,Norway.
2.2. Methods
2.2.1. Synthesisofstericallyhinderedpolyallylamine
Polyallylamine hydrochloride was purified by reacting with equivalentamounts ofKOH inMeOH, precipitatingKClin a one- step process. Subsequently, purifiedPAA wasmodified intopoly- N-isobutyl allyl amine (SHPAA) by reaction with an equivalent amountof2-bromobutaneandKOHinMeOHat50°C(Scheme1).
Theresultingpolymer waspurifiedbyseparatingprecipitatedKCl crystalsfollowedbydryinginaN2 atmosphereat60°C.
2.2.2. Synthesisofnanofillers
The GO dispersion as received wasfirst diluted to 1 mg g−1 solution followed by pH adjustment to 10 using 1M NaOH. The diluted solution wassonicated ina bath sonicator for30 minat 25 °C. The dispersion is then subject to ultrasonic disintegration (Vibra-CellTM UltrasonicLiquid Processor) atanamplitudeof 60%
inanicebathwitha3-spulsefollowedbya2-sbreak.Thispro- cedurewascarriedouttosimultaneouslyexfoliateandcontrolthe size ofGO flakesby varying thetime ofoperation.In thisstudy, the sonicationwas carriedout for3,6 or 9h, andthe resulting GO flakes were referred to as GO3, GO6, and GO9, respectively.
Furthermore, thesesize-controlled GO dispersionswere then hy- drothermally treated to introduce random non-selective pores as describedbyLeeetal.andXuetal.[27,28].TheGOdispersionwas
mixedwith3wt%H2O2solution,andthemixturewasstirredvig- orouslyfor10minfollowedbybathsonicationfor10min.There- upon,themixtureistreatedinaTeflonautoclavefor6hat180°C.
The resulting pGO dispersions derived from GO3, GO6 and GO9 sampleswerenamedaspGO3,pGO6andpGO9,respectively.
2.2.3. Synthesisofmobilecarriers
Mobile carriers considered in this work are two amino acid saltsandanionicliquid.Equivalentamountsof
ι
-prolineandKOHwere dissolved in DI water to form a solution of 10 wt% total solids.Thesolutionwasthenstirredathighspeed (~800rpm)at roomtemperaturefor12htoformpotassiumL-prolinate(ProK).
Similarly, equivalent amounts of 1-(2-Aminoethyl) piperazine andsarcosine were stirredin calculatedquantities ofDIwater at room temperature to obtain 37.7 wt% of 2-(1-piperazinyl) ethy- laminesarcosinate(PZEA-SARC).
1-Ethyl-3-methylimidazolium acetate ([Emim][OAc]) was dis- solvedinDIwatertoforma10wt%solutionandstirredovernight atroomtemperature.
2.2.4. Coatingofhollowfibermembranes
Purified anddried SHPAA after modification was dissolved in DIwatertoobtaina6wt%solution,andthepolymersolutionwas stirredfor atleast 2days atroom temperatureto obtain a clear polymer solution. Inthe case ofPVA, a 4wt% solution waspre- paredby dissolving PVApelletsin DIwater at80°C for4h un- der reflux conditions.Apolymer blend ofSHPAA andPVAinthe weightratioof9:1wasusedinallthemembranes.PVAwasadded duetoitsexcellentfilm-formingabilities.
Forcasting solution preparation, calculatedquantities ofpoly- mer solutions were added to DI water and diluted to a casting solution concentration of0.15 wt%polymer. The amounts ofmo- bile carriers were reportedasthe composition ofmobile carriers inthetotalorganiccontent(polymer+mobile carrier),whilethe amounts ofnanofillers, which are considered asadditives to the organic matrix,were reportedas their loadings in terms oftotal organicsolidcontent(includingthepolymerandmobilecarriers), asdescribedinEqs.(1)and(2),respectively.
cmc=100 ×
wmcwpol+wmc
(1)
cn f = 100×
wn f wpol+wmc(2)
where wmc is the weight of mobile carrier (g), wpol is the total weight ofthedrypolymer(g),andwnfis theweightofnanofiller (g).cmcisthecomposition ofmobilecarrierstotheorganicphase (wt%),andcnfistheloadingofthenanofiller(wt%).
For facilitatedtransport membranes withmobile carriers, cal- culatedquantitiesofthemobilecarriersolutionswerefirstdiluted with waterfollowed by drop-wise addition ofpolymer solutions, so that the overall solid content (polymer + mobile carrier) re- mainedat0.15wt%.ForHFTMs,bothGOandpGOnanofillerswere dispersed inSHPAA/PVAsolutionattwofillerloadings of0.2wt%
and0.5wt%. ForHFTMswithmobile carriers,leandispersionsof nanofillerswere initiallyprepared,followedbydrop-wiseaddition of both mobile carriersolutions andsubsequently polymer solu- tionsincalculatedquantitates.
PPOhollowfibermembraneswere usedassubstratestofabri- catehollowfibermembranes.ThechosenPPOsupportshaveathin unselective skinlayerthat helpsin coatingthe ultrathinselective layerwithlowmolecularweightadditives.Theskinlayeralsopre- ventsporepenetration andactsasadditionalmechanicalsupport to theselective layer,especially athigh pressurefeedconditions.
The PPO supports were hung vertically withthe ends sealed us- ing paperclips, which alsocreates tensionand avoidsslackening
offibers. DI waterwas used towash the fibers twice toremove possibledust particlessticking tothe surface,followed by drying inairatroomtemperature. Thethinselectivelayerwasachieved bydipcoating thefibersusingthecastingsolutioninbothdirec- tions ata constantlow speed (in the rangeof6–8 cms−1) with atime intervalof30 minbetweensuccessivecoatingprocedures.
Coating in opposite directions ensures defect-free selectivelayer.
Additionally,theleanviscosityofcastingsolutionowingtothelow solidcontentleadstouniformityofselectivelayerthicknessinde- pendentofcoating speedandfiller loading.Thefibers werethen driedat room temperaturefirst,followed by dryingat60 °Cun- der vacuumfor 2h to remove residual solvent components.The resultingfibersexhibitashinyappearanceduetothepresenceof ultrathinselectivelayercoating.
Inorderto assemblethe coatedhollowfiber(HF)membranes into a module, a few fibers (in the range of 2–5) were inserted carefullyintoa pre-assembledstainless-steelHFmoduledesigned using ¼ inch ⅜ -inch SwagelokTM fittings. The ends were then sealed using epoxy adhesive. The bore side of the fibers was openedbybreakingoff thecuredadhesiveonanextensionmould.
2.3.Materialandmembranecharacterization
2.3.1. Nanofillercharacterization
Fourier-transforminfrared(FTIR)spectroscopywasusedtode- termine changes in the chemical structure of the GO nanofillers duringtheultrasoundtreatment.ThiswasdonebyusingaThermo NicoletNexusspectrometerequippedwithasmartendurance re- flectioncellwithadiamondcrystalinattenuatedtotalreflectance mode. The spectra were built averaging 16 scans with a resolu- tionof 4cm−1 betweenthe rangeof 4000 cm−1 and 800cm−1. ThesameprocedurewasusedtostudytheinteractionofCO2with PZEA-Sarc,asthe loaded solutionformed solid precipitates.A 30 wt% solution of PZEA-Sarc was used for the studies. For obtain- ingspectraofnanofillers,5– 10mLof1mgg−1 dispersionsofthe nanofillersweredriedonamicroscopeglassslideintheventilated ovenat60°C.Acleanslidewasusedforobtainingthebackground spectra,followedbyanalysiswiththeslides containingdeposited nanofillers.
Renishaw InVia Reflex Spectrometer systemwas used for ob- tainingRamanSpectraofGOnanofillersusing532nmwavelength incidentlaserintherangeof3200cm−1 and100cm−1.Laserin- tensitywasvaried between5–20% based onthe response by the samples to signal. The samples were prepared by drying a few drops ofGO/pGO dispersionson a microscopic slidefollowed by dryingintheventilatedovenat60°C.
The GO and pGO nanosheets were imaged using a Scanning TransmissionElectronMicroscope(S(T)EM,HitachiS-5500,Hitachi High Technologies America, Inc., USA). The bright field detector wasusedfortransmissionmeasurements. The sampleswere pre- paredbydispersinga dropofdilutedispersionson 300meshCu grids(ElectronMicroscopySciences,FCF300-Cu).
Topographicanalysis ofnanofillers wasdone using an Atomic Force Microscope (AFM)(AFM DimensionIcon, Bruker, USA).The sampleswere preparedby dryinga dropofdispersion onfreshly cleavedMicasheetsfollowedbydryingatroomtemperature.The imagingwasdoneinScanAsystQNMtappingmodeusingasilicon nitridetip.
2.3.2. Characterizationofmobilecarriers
Forthe thermal stabilityevaluation of mobile carriers loaded inthepolymermatrices,filmswithvariousmobilecarriercontent were madeand testedin a thermogravimetric analyser (TGA, TG 209F1Libra,Netzsch, Germany).About 10–15mgofthesamples wereloadedinaceramiccrucibleandheatedataconstantrateof 20Kmin−1 underN2 atmosphere(purge rate60mlmin−1)from
roomtemperatureto 800 °C. The correspondingchanges in mass wererecordedasafunctionoftemperature.
ToidentifytheinteractionsofCO2 withmobilecarriers,liquid- state NMR was used. The NMR experiments were performedon a Bruker 600 MHz Avance III HD spectrometer equippedwith a 5 mm cryogenic CP-TCI z-gradient probe. The obtained spectra wereanalysed in thesoftware BrukerTopSpin 4.0.7. The samples forNMR were preparedby bubblingCO2 atroom temperaturein mobilecarriersolutions (65%[Emim][OAc]inD2O/H2O;10%ProK inH2O)foraperiodof24h–48h.Deuterated waterwasusedas the “lock” solvent, and TMSP was used as an internal reference standard. The loaded ProK solution was placed in an NMR tube, andthelock solventwas placedin an inserted coaxialinsert. To beabletolock[Emim][OAc]containingsamples,thisconfiguration wasreversed.The loaded solutionwasplaced ina coaxialinsert, whichwasthen placedinsidean NMRtube filledwiththe“lock”
solvent.
2.3.3. Membranecharacterization
FieldEmissionSEMAPREO (FEI,ThermoFisherScientific,USA) equippedwith an in-lens detector under both standard and im- mersionmodewasusedforstructuralandmorphologicalanalysis ofthemembranes.Samplesforcross-sectionalanalysisofHFwere obtainedbyfreeze-fracturinginliquidN2.Allsampleswerecoated withafewnanometersofPd/Ptalloypriortomeasurementstoin- creasethesampleconductivity.
2.3.4. Gaspermeationperformance
The fabricated HF membranes were evaluated for gas perme- ation performance using humid mixed gas permeation test rigs, asreportedinourpreviousstudies [20,21].Thefeedcomposedof 90/10v/vCO2/N2 mixtureor40/60v/vCO2/CH4mixture.Theflow rateofthefeedwas300mlmin−1fortheCO2/N2 testsand400–
600ml min−1 forthe CO2/CH4 tests. The differencein feedflow rateswasmainlytorecoupdifferencesinmembraneareasandtar- getingaverylowstagecutofbelow5%.ThesweepgasforCO2/N2 testswas CH4, while forthe CO2/CH4 tests, N2 was used as the sweepgas.Inbothcases,feedandthesweepgasstreamswerehu- midifiedinabubbletankbeforethemembranemodule.Theshell sideofthemembraneswasusedforthefeedgasandtheboreside ofthefibers wasused asthepermeate/sweep side. Thepressure onthefeedsidewasmaintainedconstantat1.7barfortheCO2/N2 testsandvariedbetween2to20barfortheCO2/CH4 tests.Sweep sidepressure washeld at1.02 bar. The temperatureofoperation wasmaintained at 35°C for all tests. The exit gas compositions inbothfeedandsweepsideweremonitoredcontinuouslyusinga calibratedgas chromatograph(490 Micro GC, Agilent, forCO2/N2 testsandMG5, SRI InstrumentsInc., forCO2/CH4 tests).The per- meanceofcomponent ‘i’wasobtained usingthe followingequa- tion
Pi=
Vp(
1−yH2O)
yi<pi,f,pi,r>−pi,p
A (3)where the total permeate flow Vp is in ml s−1 measured at the exit using a bubble flow meter at steady-state conditions.
yH2O and yi denote the molar fraction of the water and per- meating species in the permeate flow, respectively. Partial pres- sures pi,f, pi,r and pi,p of the species ‘i’ in the feed, retentate, and permeate, respectively, are in cm Hg−1. pi,f, pi,r is the av- erage of feed andretentate partial pressure. Permeance of com- ponents are represented in GPU, where 1 GPU = 10−6 cm3(STP) cm−2 s−1 cmHg−1= 3.35 × 10−10 mol m−2 s−1 Pa−1. The sepa- rationfactoriscalculatedusingconcentrationsofeachcomponent accordingtotheequation
α
i/j = yi/xiyj/xj (4)
Fig. 1. S(T)EM imaging of (A) GO3 and (B) pGO3.
wherey andx identifythegascontentinthe permeateandfeed side, respectively. The experiments have all been performedat a lowstagecut(<5%)topreventconcentrationpolarizationphenom- ena,whichreducestheinfluenceofthemodule performanceand allowsretrievalofthematerialperformance.
3. Resultsanddiscussion
3.1. CharacterizationofGO-basednanoplatelets
3.1.1. S(T)EM
Theformationofnon-selectiveporesinGOnanosheetsthrough thehydrothermaltreatmentisconfirmedbyrepresentativeS(T)EM imagingofGO3andpGO3asseeninFig1.The2DGOnanosheets seem stacked into a few layers similar to the previous reports intheliterature [29,30] Themorphology ofrandomnon-selective pores shown in Fig. 1B is also confirmed by previous studies [27,28].
3.1.2. AFM
Thesonication-assisted exfoliationprocedurewasemployed to obtain monolayers of GOin water dispersion. Inorder to ensure the reproducibility of the method, the concentration of GO dis- persion was kept constant at 2 mg mL−1, and the sample vol- umewasmaintained at300 mLfor all procedures.In thisstudy, three sonicationdurations were chosen to simultaneouslyreduce thelateral dimensionsduringthe exfoliationprocess. Thesonica- tion process impartsrandom fragmentationof2D nanosheets in- duced by mechanical failure of defective sp3 regions [31]. These random lacerations are followed by propagation of cracks lead- ing to reduced flake sizes. Several studies have reported the ef- fectofsonicationtimeonthelateraldimensionsofGOnanosheets [23,32–34]. Typical studies involve AFM and TEM to analyse the distribution of flake dimensions and aspect ratios. In this study, AFManalysisrevealedthepresenceoflargeflakeswithlateraldi- mensionsof morethan 1μm forGO3.Subsequent sonicationre- sulted in smaller flakes in the range of 400–800 nm and down to less than 500 nm for GO6 and GO9, respectively (Fig. 2A–C).
Allsampleswerethensubjecttohydrothermaltreatmenttointro- ducerandompores.WhilesizeestimationofpGOflakeswithAFM waschallenging dueto their morphology,representative imaging of pGO flakes (pGO6, Fig. 2D) show a further reduction in flake sizeafterthehydrothermaltreatment.Thissizereductionwascon- firmedwithrelative increase inpresence ofcarbonyl groups(ob- served fromFTIR) that wereexposed along theedges ofthepGO whencomparedtoGO.
3.1.3. FTIR
Chemical changes in the GO nanoplatelets during the hy- drothermaltreatmentprocesswasstudiedusingFTIRspectroscopy.
The sonication procedures barely affected the chemical structure oftheGOandpGOnanoplateletsrenderingsimilarspectraforthe
Fig. 2. AFM imaging of representative GO nanosheets used for HF membranes of (A) GO3 (B) GO6 (C) GO9 and (D) pGO6.
Fig. 3. FTIR spectra of pre-dried GO6 and pGO6.
family of GO andpGO individually (Figure S1). Previous studies report similar resultson the chemicalcomposition of 2D materi- alsunalteredwiththeultrasonicfragmentationprocess[32].How- ever,discerniblepeakchangesappearedbetweentheGOandpGO as seenin Fig. 3.Characteristic GO peaks include-C-O-C-alkoxy stretching at 1050 cm−1 andthe corresponding epoxy stretching vibrationat1250cm−1.Thepeakat1412cm−1 isassignedtothe deformation of surface –OH groups [35]. Since the modification processinvolvesoxidationusinghydrogenperoxide,C=Ocarbonyl
Fig. 4. Raman Spectra at room temperature of GO6 and pGO6 on a glass slide.
stretchwasobserved at1723 cm−1,whiletheotheroxygen func- tionalgroupswerepreserved[36].Interestingly,C=Cstretchingvi- brations were confirmed at1680 cm−1. These transpolyacetylene segments indicate that the pGO modificationprocedure also cre- atedstabilizedendgroupsatgrainboundaries.
3.1.4. Ramanspectroscopy
Raman spectra of thin films of GO and pGO deposited on a glass slidewere obtained to characterize the structure andqual- ityofvariousGOandpGOnanofillers.Fig.4comparestheRaman
Fig. 5. SEM imaging of neat SHPAA/PVA membrane; the freeze-fractured hollow fiber (A) and cross-section (B).
spectra of representative GO6 and pGO6. The spectrum of GO6 clearlymarks4 activebands: -D band at~1340 cm−1 indicating disordercausedbygraphiteedges;Gband at~1570cm−1 indicat- ingin-phasevibrationofsp2 hybridizedgraphitelattice [37];two other weak bands(2D and2D’) associated to2D, whichis a dis- persiveovertoneofD band that also signifies thelayering of the GOnanosheets.Thesplittingoftheoriginal2Dbandintooverlap- ping2Dand2D’peaksdenotethepresenceoffew-layergraphene planes, confirming successful exfoliation of platelets both in GO andpGO[38].
Two interesting signature peaks around ~1130 cm−1 and
~1720cm−1appearedforallpGOnanofillers.Thelatterisassigned as D’ band, which is a result of double resonance Raman pro- cess indicative of defective structure [39,40]. The intensity of D’
bandrelativetootherbandsishigherinallpGOsamplesthanGO nanofillers(FigureS2),representingincreasedbasal planedefects inlinewiththeexpectations.Thebandat1130cm−1 hasbeensel- domreportedingraphene.Itcanbeassignedtotranspolyacetylene speciesatgrain boundariesandsurfaces [41]andalsoassociated to the presence of holes created in the GO flakes [42] after the hydrothermaltreatment. The presence oftranspolyacetylene seg- ments in pGO is alsoconfirmed by the FTIR peak at 1680 cm−1 assignedto C=C stretching frequency(Fig.3). Another important characterizationofGOqualityintermsofdisorderlinessattributed tosp3inpredominantlysp2hybridizationisstudiedusingtheID/IG ratio.The ratioremained similar at~1 for all GO andpGO sam- ples,denoting no obviousreduction during thesonication orthe hydrothermaltreatmentprocess(FigureS2)[43].
3.2.Morphologyofhybridhollowfibermembranes
Figs. 5 and6 show the SEM imagingofthe cross-section and the outer surface of the hollow fibers coated with the different castingsolutions. Allmobilecarriersformedsmooth topologiesin theconcentrationsstudied inlinewithobservationsmadein our previousstudy[26].The totalsolid contentinthecasting solution wasmaintainedlow(0.15wt%),whichresultedinanultrathinse- lectivelayer thicknessof ~200 nm on the skinlayer ofPPO hol- lowfibers,asseeninFig.5B.Thefaciledip-coatingprocedurealso ensuresthein-planealignmentofGOduetoshearalignment[19]. Theneatpolymer membraneanda representativepolymermem- brane containing 20% Pro-K showcased a rather smooth topog- raphy as seen in Figs. 5A and 6A, B. Alternatively, the surfaces offabricatedmembranesalsoexhibiteddiscerniblecircumferential spotsinbothGOandpGOcontainingmembranesarisingfromthe boundariesoftheunderlyingplatelets(Figs.6Cand7D).
3.3. Effectofmobilecarriersinfacilitatedtransportmembranes
In facilitated transport membranes, CO2 permeates through a reactive pathwayin additionto the solutionanddiffusion mech- anism [20,44].Theamine groupsattachedtothe backboneofthe polymericmatrixreversiblyreactwithCO2 inthepresenceofwa- tertotransportCO2acrossthemembrane.Althoughpolymerslike polyvinylamineandpolyallylaminecontainahighdensityofamine groupsrelativetothehydrocarboncontentintherepeatingunitof thepolymer,theircontributiontoincreasedCO2transportrelieson theaccesstotheaminegroupsforCO2 andtheproximitytoform continuous channels for CO2 reaction andtransfer. In this work, stericallyhinderedpolyallylaminepolymerwaschosen toincrease the accessibility of amine groups to CO2 [45]. Nevertheless, the amine groups are still locked in themain chain, restrictingtheir mobilityin the water-swollenmatrix. Hence, toincrease thedif- fusivityofthesereactivespecies,CO2-philiccompoundsareadded inthematrixasmobilecarriers[26].Theadditionofthesemobile carriers not only increases the density of CO2-philic moieties in thepolymermatrixbutalsoenhancesthemobilityofCO2-reacted species,thusincreasing CO2 diffusivityinthehostmatrix.Impor- tantcharacteristicsofsuchmobilecarriersforbeneficialuseinfa- cilitated transport membranes include (1) low molecular weight (highermobility),(2)highCO2 uptakecapacity,and(3)capability offormationofweak bondwithCO2 that enhancesthe transport ofCO2 throughwater-swollenmembranematrices(reversibleCO2 association/dissociation)andfacilitate its releaseat thepermeate side.
ThreedifferentCO2-philiccompoundswereselectedtobeused inthisstudytoresultinfacilitatedtransportmembranesasmobile carriers.Thehostpolymermatrixwasloadedwithmisciblemobile carriers-oneionicliquid([Emim][OAc])andtwoaminoacidsalts (ProK andPZEA-SARC)withvaryingamine chemistry.Allthemo- bile carriers are characterized withlow vapor pressure and they havesufficientthermalstabilityasadditivesformembranesinthe consideredCO2separationapplications,asstudiedusingTGAanal- ysisshowninFigureS3.
[Emim][OAc],aroom-temperatureionicliquid,reactswithCO2 via carbene route and forms a carbene-CO2 adduct. The forma- tion of the adduct is confirmed by NMR spectra of the CO2 bubbled [Emim][OAc] aqueous solution in addition to bicarbon- ate/carbonatespecies(FigureS4). Oneofthe mainadvantagesof using [Emim][OAc] as mobile carrier compared to the other two amino acidsis that its carbene-routed interaction withCO2 does notinfluencetheviscosityofthesolution,whichmaybebeneficial inreducingthemasstransferresistanceintheselectivelayerupon the sorption of CO2 [46]. The carbene-CO2 adduct (as shown in
Fig. 6. Surface SEM images of membranes with (A) neat SHPAA/PVA (B) SHPAA/PVA with 20% ProK (C) SHPAA/PVA with 0.2 wt% GO6 (D) SHPAA/PVA with 0.2 wt% pGO6.
Scheme2A)hasalsobeenreportedtohavefasterdiffusiondespite thebulkinessoftheimidazoliniumringduetoitsplanarmolecular structure [47].Additionally,thepresenceofwaterinhibitsthein- teractionoftheacetategroupwithCO2 toformaceticacid,which mightresultinpHchangesinthesystem[48].However,abovean optimumcontent of10 wt%,theionicliquidwasfound toreduce theCO2 transport.Thiseffectcanbeduetotheincreasedconcen- trationofacetategroupsthatleadtopHchangesuponinteraction with CO2, forming acetic acid, which decreased the efficiencyof amine groups present in the host polymer matrix. Nevertheless, atanoptimalcontentof10wt%,theCO2 permeance increasedto 716GPUwithaCO2/N2separationfactorof32(Fig.7).
ProK (potassium L-prolinate), a secondary amino acid, reacts with CO2 to form carbamate and bicarbonate/carbonate species [49].The presenceofthesespeciesformed uponinteraction with CO2withthemobilecarrier(representedinScheme2B)wasiden- tified by NMR studies (FigureS5). Studies indicate that the for- mation ofcarbonate/bicarbonatespeciesismorefavouredinProK than the carbamate intermediate dueto the steric hindrance ef- fect [49,50].Increasing the content ofProK mobile carrierled to increasing CO2 permeance from 407GPU to 730 GPU at20 wt%
withnosignificantchangeinCO2/N2 separationfactor,asseenin Fig.7.FurtheradditionledtomarginalchangesinCO2permeance, which canbe attributedto smallchanges inthe thicknessofthe selectivelayerwithincreasingsolidsincoatingsolutions[26].
PZEA-Sarcisanaminoacidsaltcontainingoneprimaryamine, two secondary amines (one from sarcosine) and one tertiary amine.CO2interactswiththismobilecarriertoformprimaryand
secondary mono-carbamates (Scheme 2C). Unlike both ProK and [Emim][OAc]whereliquidstateNMRwasusedforanalysis, PZEA- Sarc crystallized to form semi-solid precipitates upon saturation withCO2 at 30wt% concentration inwater. Lowerreaction time led to undetectable CO2-loaded compounds in NMR. Hence, FTIR studies were carried out to study the interaction instead of 1H and13C NMR with solid precipitates. The presence of carbamate speciesinaqueous solutionsis confirmedby thespectra. (Figure S6).TheadditionofPZEA-SARCincreasedtheCO2permeanceonly atahighcontentof30wt% to635GPUwhencomparedto ProK and[Emim][OAc]whichcanbeattributedtomorestableandbulky carbamatesformedwiththeinteraction ofCO2 andtheincreased viscosityofCO2-loadedmobilecarriers.
3.4.Effectofnanoplateletsinfacilitatedtransportmembranes
HomogeneousdispersionsofGO andpGOwithvarying lateral dimensionsenabledsuccessfulcoatingofHFTMsandtheresulting membranes were evaluated for CO2/N2 separation performances.
Theresultinggasseparationperformancesofhybridmembranesat two differentloadings (0.2wt% and 0.5wt%) are summarised in Fig.8.
Underoptimized conditions,both GO andpGO plateletsserve in creating fast transport channels for CO2 due to increased sorption and water channel redistribution due to their large as- pect ratio. GO3 is characterized with the highest average lat- eraldimensions(largerthana micron), andhencethebarrier ef- fect contributed to decreased CO2 permeance at both loadings
Scheme 2. Interaction of the three mobile carriers with CO 2(A. [Emim][OAc]; B. ProK; C. PZEA-Sarc).
Fig. 7. CO 2/N 2mixed gas permeation performance of various facilitated transport membranes as a function of mobile carrier content measured at 35 °C, 1.7 bar.
(Filled shapes denote CO 2 permeance and empty shapes denote corresponding CO 2/N 2separation factors).
of nanosheets (Fig. 8A). The corresponding pGO3 at 0.2 wt%, however, increased the CO2 permeance marginally to 470 GPU due to a drop in the resistance to gas transport due to in- plane pores (Fig. 8B). The further addition of fillers leads to a drop in CO2 permeance, which can be attributed to the in- creased barrier effect of GO due to the larger nanosheet size.
GO6 and pGO6 hybrids exhibited a sharp increase in CO2 permeance at 0.2 wt% to 530 GPU and 780 GPU, respectively (Fig. 8A and B). This phenomenon can be attributed to the op- timallateral dimensions of the GO platelets studied.Pristine GO nanosheetsarerenownedfortheirbarrierefficacyastheirhighas- pectratioinflictresistance togastransport. Hence inhybridma- trices,the average platelet size plays a pivotalrole. For instance, large-sizeGOeffectivelyimpartschangesinpolymer-orpolymer- GOinterfaceinfavourofgastransport,butalsosimultaneouslyin- creasesbarriereffectforgas transportby increasingthe diffusion pathways.On theother hand,a similareffectcan be expectedin thecorresponding pGOnanofiller, which,however,offers reduced resistancetoCO2 transport throughthenon-selectiveporeswhile thepreserved2Dstructurestill impartspropertychangesinpoly-
mer chains inthe surrounding environment.Additionally,the in- creasedexposureofedgegroupscanalsocontributetohigherCO2 affinity.Theamountoftheseedgegroupsisinverselyproportional totheaveragelateraldimensions[51].Consequently,theappropri- ateaverage lateraldimensionsof GO6andpGO6 presenttheop- timaleffect,leadingtohigherCO2 permeancewhencompared to theotherfillersatthesameloading.
Thus, the composition of 0.2 wt% nanofiller marked optimal nanosheet dimensionsand loading where the expositionof edge groups and disruption of chain packing (which is dependent on flake size and dispersion) reach the maximum, simultaneously overcoming the barrier resistance to gas permeation induced by theGO/pGO basalplanes.Undertheseconditions,the nanosheets form continuous CO2 permeation pathways along the fairly long CO2-philic GO/pGO surface with reoriented water channels sur- roundingthe2D structure.Furtherloadingofboththesefillersre- sultedin adrop inCO2 permeance asthevolume fractionofGO phase increases. Both GO9 and pGO9 resulted in increased CO2 permeance at all loadings; this phenomenon may be due to the smallest average flake size and better dispersion in the polymer matrix. However, the smaller flake sizes inhibitthe formation of continuouspermeationpathwayssimilartoGO6/pGO6nanosheets.
HenceCO2transportinthesehybridsisreliantmainlyonthepoly- merpropertychangesasdiscussedearlier.Interestingly,at0.2wt%
loading, all hybrids (both GO andpGO) had little influence over CO2/N2 selectivity.Thiscanbe attributedto thelowvolumefrac- tionofnanosheetsinthehybridstoeffectivelyhinderpermeation ofN2withlongertransportpathwayscircumventingthelaminates.
Under high loading of 0.5 wt%, all GO-based hybrids showcased a marginally increased CO2/N2 selectivity (from 32to 38) owing tohighereffectiveresistancetoN2 permeationwhencomparedto CO2(Fig.8A).ThecorrespondingpGOhybridshadasimilareffect onCO2/N2 selectivity,althoughtoalesserextent,duetothepres- enceofnon-selectivepores.
3.5. Three-phasehybridfacilitatedtransportmembranesforCO2 separation
In an attemptto leverage the advantage ofmobile carriers in HFTMs, 0.2wt% ofpGO wasdispersed in a polymer matrixcon- taining 10wt% [Emim][OAc] and20 wt% ProK.The compositions werechosenaccordingtotheoptimalcompositiondetectedinthe
Fig. 8. CO 2/N 2mixed gas permeation performance of various hybrid membranes containing (A) 0.2 wt% GO and 0.5 wt% GO (B) 0.2 wt% pGO and 0.5 wt% pGO measured at 35 °C.
Fig. 9. Mixed gas permeation performance of various HFTMs measured at 35 °C for (A) CO 2/N 2gas pair at 1.7 bar and (B) CO 2/CH 4gas pair at 2 bar.
experiments andreported in theprevious sections.The resulting three-phaseHTFMshadasmallincreasedperformanceforCO2/N2 separationonlyinthecaseofProKcontainingmembranes,increas- ing the CO2 permeance up to 810 GPU as seen in Fig. 9A. This phenomenon canbea resultofincreasedreactivespeciesmaking useofdistributedwaterchannelsmadeavailablebythepGOfillers inthepolymer matrix.Suchbehaviour isbetterpronounced with CO2/CH4 separation performances, as seen in Fig. 9B. For these tests, the feedgas consisting of 40/60 v/v CO2/CH4 mixture was
used, mimicking typical biogas composition [52,53]. Bothmobile carrierscontainingmembranes werecharacterizedwithamarked increaseinCO2permeancewhiletheCO2/CH4separationfactorre- mainedconstant around 20.The HFTMcontaining 0.2wt% pGO6 with 20% ProK peaked at a CO2 permeance of 825 GPU with a CO2/CH4 separation factor of 20, while the neat polymer had a CO2 permeance of 497GPU with a CO2/CH4 separation factor of 21at afeedpressure of2bar. The correspondingHFTM contain- ing0.2wt%pGO6withoutmobilecarrierswaslimitedto727GPU
Fig. 10. CO 2/CH 4mixed gas permeation performance of various 0.2 wt% HFTMs measured at 35 °C.
withCO2/CH4 feedgasmixture.AsimilarincreaseinCO2 perme- anceof10%[Emim][OAc]containingmembraneupto782GPUwas observed.The mobilecarrierscontainingmembranesexhibitedan increasedCO2 permeance atthetotalupstream pressureof2bar withtheCO2/CH4 feedmixturesduetotheincreasedpartialpres- sureCO2 andlowerstagecut(higherfeedflow).
3.6.Influenceoffeedpressureinhybridfacilitatedtransport membranes
Investigatingtheeffectoffeedpressureonthepermeationper- formance of a facilitated transport membrane is a common ap- proachto examine the carrier saturation phenomenon, the char- acteristicfeaturecommonlyused toconfirm thefacilitated trans- portmechanism. Italsoallows toexplore themembranesforap- plicationsatelevatedpressures,likebiogasupgrading,naturalgas sweeteningandpre-combustion CO2 capture, whichaids in opti- mizingprocessdesignofmembrane-basedseparationunits[52].
Herein, the effectof feedpressure onthe CO2/CH4 separation performanceofthe fabricatedthree-phaseHFTMs wasstudiedby varyingfeedpressures.Theupstreampressurewasincreasedfrom 2bartoamaximumof20bar.Increasingfeedpressureledtofur- therdistinguishableseparationperformance basedonthecompo- sitionofHFTMs.Facilitatedtransportmembranesarecharacterized withcarriersaturationphenomenon at ahighpartial pressure of CO2 inthefeed.SincetheavailabilityoffixedCO2 carriers(amine groups) in the polymer matrix is limited, increasing CO2 partial pressureinthefeedgasleadstocarriersaturation,hencedecreases theCO2 permeance.Consequently, inallthesystemsdiscussed in thiswork, increasing pressure in thefeed side reflects a drop in permeanceofCO2,asseeninFig.10,whichisobservedfortypical facilitatedtransportmembranes[25].Interestingly,themembranes withloading 2D fillers, both GO6 andpGO6, exhibited increased resistancetocarriersaturationphenomenon,especiallyatthepres- suresof5barand10bar,whichcanbeattributedtoincreasedwa- terretentionduetoreinforcementofmatrixbythehighaspectra- tionanosheets.Thus,thecorrespondingCO2permeancesremained at340 GPUand450 GPU whencompared with neat polymer at 300GPU at5 bar, which istypical operating pressure forbiogas upgrading[54].However,thisresistanceseemedtobelesspromi- nentatthehigherpressuresof15barand20barwhereneatpoly- merrecordedhigherpermeances.Thisbehaviourcanbeattributed toCO2-inducedswellingintheneatpolymer,whichispossiblyde- layedinallnanofiller-containingHFTMsduetodistributedpolymer
chain packing.Regardless, the three-phase HFTMs that contained mobile carriers showcased further resistance to the carrier satu- ration phenomenondue tothe increase ofavailable CO2 carriers, asexpected. Theeffectremainsevidentacrosstheentirepressure rangeof testingfor both 10wt% [Emim][OAc] and 20wt% Pro-K loaded membranes. These membranes showcased a CO2 perme- ance of463GPUand468GPUandCO2/CH4 separationfactorsof 24and25,respectively,at5bar.
4. Conclusions
Three-phasehybridfacilitatedtransportmembranescontaining GO-based2DfillersandCO2-philicmobilecarriersinultrathinse- lective layers were successfully fabricated and tested. GO-based fillers were found to benefit HFTMs to increase the CO2 separa- tionpropertiesdependingontheirlateraldimensionsandloading.
pGO fillersderived fromsize-optimized GO nanosheetsenhanced CO2 permeationeffectively ataloading of0.2wt%. TheseHFTMs were characterized witha highCO2 permeance of 780 GPUand a corresponding CO2/N2 separationfactorof 30.Facilitatedtrans- port membranes with mobile carriers that reversibly react with CO2 were also fabricated asTFC hollow fibers.It was found that the mobile carriers ProK and [Emim][OAc] were able to improve the separation performance ofthe SHPAA/PVA membranedue to theirhighmobilityandreversibleinteractionwithCO2toformbi- carbonate/carbonatespeciesandcarbene-CO2adducts,respectively.
As a newconcept, three-phase hybrid facilitatedtransport mem- branes were fabricated andthe resulting membranes exhibited a CO2permeanceof825GPU.Thesemembraneswereevaluatedfor bothCO2/N2andCO2/CH4gaspairsandtheseparationfactorwas found to be 31 for CO2/N2 and 20 forCO2/CH4. Due to the rel- ativeincrease in the content ofCO2-philicspeciesand reinforce- ment with the addition of pGO, these three-phase HFTMs were stableforfeedpressures ofup to20 barandexhibitedincreased resistancetocarriersaturationphenomena.Thishighstabilityand gas separation performance, when combinedwith easily scalable hollowfiberconfiguration,establishes the commercialviabilityof thefabricatedmembranesforCO2separationapplications.
DeclarationofCompetingInterest
Theauthorsdeclarethattheyhavenoknowncompetingfinan- cialinterestsorpersonalrelationshipsthatcouldhaveappearedto influencetheworkreportedinthispaper.
CRediTauthorshipcontributionstatement
Saravanan Janakiram: Conceptualization, Methodology, Writ- ing -original draft, Writing -review & editing.JuanLuis Martín Espejo: Validation, Investigation. KarenKarolina Høisæter: Re- sources,Investigation.ArneLindbråthen:Resources,Writing-re- view&editing.LucaAnsaloni:Writing-review&editing.Liyuan Deng: Writing- review& editing,Project administration,Funding acquisition.
Acknowledgements
This workis a partofthe NANOMEMC2 projectsupported by theEuropean Union’sHorizon 2020ResearchandInnovation pro- gram underGrant Agreement n°727734 andthe FaT H2project supported by the Norwegian Research Council (No.294533). The authorsthankDr.RanyMirantifordiscussionsontheRamanSpec- troscopy. RicardoWanderley andProf. Hanna Knuutila are grate- fully acknowledged for the discussions on mobile carriers. We thankProf. HoBum Parkandhis groupforthe knowledgetrans- fer in GO modification. The Research Council of Norway is ac- knowledged for the support tothe Norwegian Micro- andNano- FabricationFacility,NorFab,projectnumber245963/F50.
Supplementarymaterials
Supplementary material associated with this article can be found,intheonlineversion,atdoi:10.1016/j.apmt.2020.100801. References
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