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(1)

Chapter 2

Vertical integration

TPK4180 Manufacturing Strategy

Heidi Dreyer, NTNU, 14.02.2013

(2)

Outline

• Vertical integration 08:15-09:00

– What is vertical integration – Examples

– Key issues

• Sourcing 09:15-10:00

– The importance of sourcing – The right number of suppliers – Supplier relationships

– Contracts

(3)

Decisions areas:

Vertical integration Process technology Capacity and Facilities Sourcing

Business processes Supply chain coordination Information technology Capabilities development

Resources and activities

Performance objectives:

Cost Quality Availability Featues/Innov.

Environment

Competitive priorities Corporate strategy

Business strategy

Operational experience

Operations strategy

Strategic Theory

Manufacturing strategy framework

(4)

What is vertical integration?

(5)

Levels of vertical integration

• Merge and acquisition

• Joint ventures

• Collaboration and long term relationship

• Coordination

(6)

Example: Alliance Boots Norway

Pharmacautical Industry Holtung - Wholesaler Alliance Boots pharmacies

End customer

Individuals Institutions

Veterinary, dentists, medical offic Hospital

(7)

Example: Food chain

Manufacturer Wholesaler Sales Suppliers

Horeca, KBS Reiseliv Gårdsutsalg Primær-

produksjon

Direktedistribusjon Direktedistribusjon

Andre leverandører

Institutt for produksjons- og kvalitetsteknikk

(8)

• http://www.aftenposten.no/okonomi/Ica-overlater-

forhandlinger-og-distribusjon-til-NorgesGruppen-

7090810.html

(9)

Example: Stokke

• A Norwegian company with headquarters located at Ålesund. Provides worldwide distribution through selected retailers represented in around fifty

countries

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Vertical disintegration

Backward Integration

Forward Integration

Vertical Disintegration

Supplier’s

Company Supplier

YOUR COMPAN

Y

Customer Customer’s Customer

Source: Beckman and Rosenfield (2008)

Forward Integrations

(11)

Horizontal integration

Backward

Integration Forward

Integration Printed

Circuit Board Assembly

and Test

Final Product Assembly

and Test Materials

sourcing and Inventory Management

Computer OEM Customers

Networking and Telecommunications

Customers

Exhibit 2.4 Contract Manufacturer Integration Moves. Source: Beckman and Rosenfield (2008)

Horizontal Integration

(12)

company?

The nature of the firm, Ronald Coase, 1937

Where is the company's natural boundary?

(13)

Transaction cost theory

• Oliver E. Williamson (1975): Markets and Hierarchies

• Autonomy or hierarchy?

• The characteristics of the transaction decide the most cost efficient way to organize: In the market,

hierarchy or “in between”.

• The transaction:

– Frequency – Uncertainty

– Transaction specific investments

(14)

Transaksjonsspesifikke investeringer

Delvis

Marked Partnerskap Marked

Standard

Engangs Gjentatte

Joint venture eller hierarki

Partnerskap eller marked

Fullstendig

Single purchase

Transaction specific investment

Partly

Market Partnership Market

Standard

Repeated purchases

Frequency

Joint venture or hierarchic

Partnership or market

Complete

Market

relationship

(15)

Key factors in vertical integration decisions

• Strategic

• Market

• Product, service and technology

• Economic

(16)

Strategic factors

• Core capabilities

Porter, M.E. (1985): Competitive advantages

– The sets of activities that the company performs better than any other enterprise: Skills and system

– Often derived from interaction with and reinforcement by other skills sets or systems

– Current and future capabilities

– In order to immediately get access to capabilities a company may need to source capabilities from outside

(17)

Core capabilities

• Apple – functionality, design, brand…

• Stokke – Product design and development

• Nike – brand, design and quality and reputation, market…

• Dell – customization, speed,

• Zara, low cost, design …

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Market factors

• Market reliability

The ability of a supply base to perform along cost, quality, availability, innovativeness, etc.

• Economy of scale

Decreasing unit cost of producing a good or delivering a service as the volume of that good or service increase

Scale from multiple sources

Scale by reducing the effects of variability and uncertainty – aggregated demand

• Market power

Concentrated power in the hands of a few

• Asset specificity

Site specificity Dedicated assets Physical assets Human capital Brand name capital Temporal specificity

(19)

Product, service and technology factors

• Intellectual property

– Can be transferred to competitors

• Technology differentiation

– Achieving differentiation and accommodate technological changes

• Integral product architecture

– Modular – each component plays a separate function with one-to- one mapping of components – Swiss Army knife

– Integral – one-to-many mapping of components – motorcycles

– The more integral a part is to a product or a service the more likely the organization will be to own the capability for producing that part

(20)

Technology Access and Integration

• Intellectual property

• Technology differentiation

(21)

Economic factors

• Transaction, coordination, transportation and investments

• Investments cost

– What will the investments cost be?

• Design, production and delivery cost

– Procurement cost

– Material and direct cost

– Overhead cost and indirect cost – Transaction costs

(22)

Economies of Scale

(23)

A simple tool…

Strategic importance

Capability to make in house

High

Low

Operative Strategic Long term

cooperation Make in house Eliminate or buy

Buy

Low High

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